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Make a woodburning brand

Make a woodburning brand
So, this all started because I'm getting married. And for wedding favors we wanted to hand out little wood disks with a magnet glued on the back, with a monogram woodburned into it. Sounds great right? Except we need to make like 200 of these things. So no way I'm doing it by hand. Thus..

Why not make a custom brand that you can use as much as you like?

I wanted to make one that would last and that could be used many times over the years. I thought a simple coat hanger wire one would distort after lots of use, and I wouldn't be able to get the detail I wanted.

I had never done anything like this...

But I won a cordless Dremel from the Halloween Challenge! Time to put that thing to use!

 
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Step 1Materials

Materials
Total cost of construction was only about $25, it would have been even cheaper but I needed to buy special bits for my Dremel.

What you'll need:
Materials

- The design of whatever you want to wood burn
- A piece of metal plate stock - I used 1/4", that should work for most everything
- A solid or hollow metal rod for a handle

Tools
- A Dremel or other rotary tool - I won one from Instructables in the Halloween challenge, thanks Instructables!
- Tungsten Carbide cutting bits - get a fine and regular size
- A hacksaw or other metal cutting device
- A vise to hold the workpiece
- A sharpie, and a pencil or carbon transfer paper
- Safety gear - earplugs or headphones, safety glasses

First thing to do is make up your design
- Some things to know - A design with straight lines is easier to carve than one with lots of curves (not that it stopped me)
- You need to remember to MIRROR your design! Or else your brand will always be backward!
- The smaller the detail, the harder it is - again, didn't really deter me but just FYI

Choose your metal stock
- You need the metal you use to be thick enough so that you wont cut through, but not so thick as to be tough to heat
- The handle should be generously long - you don't want a brand on you!

Once you've bought or scavenged everything, time to get started... 
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5 comments
Feb 21, 2012. 8:40 PMMrGreenFingers says:
Really awesome idea. Thanks for sharing :)
Feb 20, 2012. 12:16 PMTupulov says:
Well done!

To help with the mirror image, I use Microsoft Word or a copier that has a setting to make reversed images.
Feb 20, 2012. 11:51 AMcerene says:
My wedding ring is part tattoo, part branding :D
Feb 20, 2012. 9:09 AMKiteman says:
Wow, a wedding brand.

I only bought my wife a ring...

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Author:jonathan.elwell
I'm an IT professional in Philadelphia - but thats just my day job. I love to repurpose things, and since I grew up not having much (if any) money, I'm all about making cool stuff out of free or inexp...
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