This got me to wondering if I could make my own. I was talking to a friend, Bob, who has several rifles and uses reloaded bullets. I asked him where he buys the shells and projectiles and if they are expensive, he pointed me to a few gun shops. He also went one better and got me several different shells and projectiles through his mate, Fred, who reloads the bullets.
I have now worked out how to make the Cartridge blanks and the Bullet kits. Though the Bullet kits still have some kinks to be worked out.
So this 'ible is how to make the cartridge blanks. (the Bullet kits maybe later, or stay secret :)
In this 'ible I'll be using 308 cartridges as they are the easiest to modify. They are just the right length and have the right neck diameter to match the pen nib. You can use other cartridges but they must have a neck diameter to allow a 7mm tube to pass through.
Also many thanks to Bob and Fred for providing the cartridges and projectiles for me to experiment with, and lots of information on bullet types and dimensions.
WARNING - This should only be done with new cartridges made for reloading or cartridges that have been fired (spent cartridges). DO NOT use an unfired bullet (live bullet). Trying to pull it apart may cause it to go off and KILL OR INJURE, you or someone else.
Please excuse some of the photos, it's very hard to juggle a camera and do some action shots by yourself.
Mabye I need an assistant .....
"Igor get the camera !"
"Not that one you fool, the other one !"
"Muahahaha soon I WILL RULE THE WORL......."
Opps did I type that out loud?
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Signing UpStep 1: Bits and Pieces
Some 308 Cartridges - new for reloading or used, no projectile or powder, fired or no primer.
7mm pre-cut brass pen tubes or length of pen tubing
Drill press with vise
Drills Imperial and Metric
Bench vise
Slodering Iron - 40 Watts or more
Wood lathe
Pen mill
1/4" bolt, 3" long and 1/4" nut
Thick CA glue
Thin flux cored solder
Wet and Dry Sandpaper - various grades 400, 800, 1200
Micro Mesh pads - 1500 to 12000
Brasso
Maguires Car Polish
Optional -
Centering Pen Vise
Pen turning mandrel
Metal lathe ?
Grinder with buffing/polishing wheels
Rubber mallet
Cutting oil
Deburing tool











































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Using a twist pen kit makes it a little easier. You can also get the refills easier as they are standard.
I wish I had his metal lathe so I could drill accurate holes into the cartridges.