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Making Your Own Charcoal Powder

Making Your Own Charcoal Powder
A simple step by step tutorial on how to make your own charcoal powder in your back yard.
 
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Step 1The Art of Charcoal Making

The Art of Charcoal Making
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"char-coal" definition: a black or dark gray form of carbon, produced by heating wood or another organic substance in an enclosed space without air. (Encarta - World English Dictionary (c) 1999)

For thousands of years men have manufactured charcoal from all manner of trees, but experience taught them that the harder the wood the better the grade of charcoal. In the picture below, taken on the Isle of Crete, you can see one traditional method of charcoal making. Several piles of wood prepared for the next bonfire, a half-excavated charcoal pyre, and sacks filled with charcoal ready for sale, describe the age-old art of charcoal making. Great piles of wood are carefully arranged so that once the fire is set the heat that is generated slowly "bakes" the wood, boiling off the moisture, leaving behind the hard black crusted charcoal.

Today, charcoal is commonly produced from any number of materials including sawdust, bamboo, coconut shells, olive pits, pecan shells, besides hardwoods. In fact any organic material can be used to start with.
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24 comments
Aug 7, 2008. 1:31 PMadmin says:
This is a great Instructable, but you need to add a main image of the final project to the intro step. Please do that and leave me a message when you have so that we can publish your work. Thanks!
Sep 1, 2008. 3:02 PMBombermanBob says:
is this stuff flammable
Dec 1, 2009. 7:17 PMpapermaster says:
what is this good for???
Apr 1, 2010. 7:18 PMwenpherd says:
Well, if your an artist, or doing drawings with charcoal, this will be very useful.
Jul 30, 2009. 3:24 AMsharlston says:
you can buy lumps of charcoal and grind it up in a homemade ball mill ill post a ible if ya want me too
Oct 6, 2009. 8:34 PMSpaceman21 says:
Hi sharlston Please do that 'ile of a ball mill for grinding charcoal.
Oct 6, 2009. 11:53 PMsharlston says:
ok it should be ready in about 3 week as its my birthday tomorow so ill be a bit busy ill do my best
Nov 9, 2011. 6:55 PMchamunks says:
Did you post this ball mill? I would love to know how to make granulated charcoal as my main interest in this is water filtration.
Nov 8, 2011. 6:02 PMBtheBike says:
i'm trying to break my Act-Char from granules to dust/powder fine .
Will a blender do this ?

I may go on down the goodwill and get 1 if so .power has 100's of time the surface area .
Oct 18, 2011. 5:38 PMjfairchild says:
Can this charcoal be used for home remedies like the Medicinal USP Activated Charcoal powder for sale on http://www.buyactivatedcharcoal.com/medicinal_charcoal ?
Oct 18, 2008. 3:25 PMfork me3 says:
what if one would like to make charcoal out of newspaper? i say this because i need far more softer charcoal for my black powder and newspaper is ideal
Nov 24, 2010. 3:22 AMbeehard44 says:
o yeah, nutsandbolts_64 (were best friends) told me he made carcoal out of newspaper and it stinked so bad
Aug 11, 2010. 11:13 AMEsmagamus says:
I'll tell you how I made charpaper (to use as tinder, for lighting fires with a magnesium stone). - Get an empty metal can (I used an empty boot polish can) and drill a hole on top (not too large, it is only meant to stop the gases formed inside from popping the lid off); - fill the can with paper, shredded paper if you want it; - toss the can into a fire, watch the smoke coming out and wait for it to stop; - take the can out, let it cool; - done. Take the same precautions as when making charcoal.
Nov 11, 2008. 1:48 AMfork me3 says:
lol i used a milo tin and put it on a bbq. seemed to work really well smelt wierd but worked. when i made it into black powder it burnt at a really decent rate so im quite happy with it.
Mar 11, 2010. 6:58 PMQcks says:
Just some things to note:

The volatile things that boil off can be recaptured and used. Methanol is a primary constituent of the gaseous by product.

The grey and white dust is an oxide layer composed of alkali material that won't evaporate. it's a good idea to try to get rid of this stuff as it can be dangerous. adding water to this layer can create sodium hydroxide which isn't safe to injest.

Finally, activated charcoal varies slightly from ground charcoal. Activated charcoal has hot distilled water (sometimes in the form of steam) pumped through it to dissolve an impurities... like sodium oxide or potassium oxide.
May 21, 2009. 1:31 PMSparkythehappygirafe says:
so wait, ground up charcole is extremely flamable or can be used like black powder?????
Jun 13, 2009. 9:48 AMsharlston says:
Sep 13, 2008. 3:22 AMBarefootRandom says:
Hi, This is a great project which takes me back to my childhood firework-explosive making days. They were the days, when children could be children without fear of getting murdered or of being accused of being a terrorist and before almost every last local green space had been built on. We never had no computer games or internet, mum would just buy me a large bag of Saltpetre and we were happy for days. Anyway, we would spend hours bashing up Charcoal in mums old roasting tin with dads lump hammer, then we would sieve the powder out, we never thought about a blender, and i doubt if we could afford one either. But my tip for producing small amounts of Charcoal powder, with no hammering or blending, is to take an old biscuit tin, fill it with fine sawdust, punch a small hole in the lid and then burn the whole thing in a fire. The wood gases escape and burn off via the small hole, and if you have burn't the thing for the right amount of time, the sawdust will now be fine charcoal powder.
Aug 8, 2008. 11:32 AMexplosivemaker says:
that washing machine thing is great......I would never have thought to do something like that.....
Sep 7, 2008. 3:19 PMcasey321b says:
i have one in my backyard from the last owners and im going to do this

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