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Custom Birch Ply Furniture

Custom Birch Ply Furniture
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This is an instructable about the piece of furniture I made for my A Level design course. It took me the best part of 4 months with about 4 and a half hours a week. I think it came out well and my Dad (who i made it for) really likes it. It is made completely from birch plywood, except the hardwood (sapele) strips on the drawers and shelves.
It was designed to hold all of my Dad's records, some of his CD's and his sound system. Since then he has treated himself to a new record player and amp, to go with the furniture apparently! I think all of the wood I used came to about £150 - £175 definitely no more than that.
 
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Step 1The Specification & Initial Design

The Specification & Initial Design
It's really important to come up with a wide range of designs that match the specification you have. My specification was fairly long at about a page of A3 but it could have gone on to be much longer.

Then I started to design Ideas around the spec and what my Dad wanted.
I hoped to come up with about 6 initial ideas, but thought 5 was in the end enough.
These designs were then shown and then we picked the favourite, which happened to be the final idea on the Int. Des. 2 sheet.

Now we have a rough idea we need to develop the design for production, scale it to actual size and make sure it will actually fit the specification.

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19 comments
Jan 21, 2012. 7:45 AMshuja.shaher says:
beautiful and functional
great
Jan 17, 2012. 5:36 AMmr.frob says:
beautiful design
Jan 16, 2012. 12:42 PMKatzsta says:
Beautiful piece of furniture. Excellent design, craftsmanship and style. Great work!
Jan 16, 2012. 10:33 AMhandyman1940 says:
This I will do, I wood however put a backing on it though.
I give this a 5 STAR rating
Jan 16, 2012. 6:06 AMTreknology says:
This is a project for the true appreciation of vinyl. Regardless of any flaws, it still gets five stars.
Jan 15, 2012. 4:15 PMRich99 says:
next time, dry assemble. 8>) nice work!
Jan 15, 2012. 3:29 PMdc0de says:
Great work... inspiring!
Jan 15, 2012. 1:18 PMginger20037 says:
I love it! Such a beautiful project!
Jan 15, 2012. 12:47 PMArtsyFartsyGirl says:
This is truly beautiful! I bet your Dad is so proud of you and it!
Jan 15, 2012. 10:27 AMdawg065 says:
i can see this being used a dresser.if you don't own records.this can be used for almost anything.thanks for the instructable.
Jan 15, 2012. 10:23 AMrancidbry says:
Really amazing! Will you post your CAD and CNC files so we can try building it?
Jan 15, 2012. 10:16 AMwjbean says:
I've got to say this is just gorgeous. Forgot a shelf? Damned hard to tell. I'm very interested in doing this project, but with my own design. Thanks for sharing and showing what is possible with "lowly" plywood.
Jan 15, 2012. 8:50 AMzoltzerino says:
Hooray for A-Level Product Design! (Expect to see a couple of slideshows from my coursework up at the end of the (academic) year).

What CAD software did you use? Looks like you've got one in Ubuntu and I assume Solidworks produced that wonderful rendering.
Jan 15, 2012. 7:26 AMWildrat says:
You did a good job! You have me thinking now.
I will pass something along I figured out for myself. I used to mentally beat my self up because I would make some small mistake that noone would ever see till I brought their attention to it. Don't beat yourself up over these things. I actually believe now it gives projects a personality. It shows it is something handmade, not off the factory particle board conveyor line.
There is nothing like real wood furniture!Again Great Job!
Jan 13, 2012. 11:48 PMChapDad says:
Really nice bit of work. Sometimes the only way to get the perfect bit of furniture is to build it yourself.

Also nice to see the most important part of making furniture, the initial design consultation and the many many sketches. I'd give you an A for this, and I hope your teacher did too.
Jan 13, 2012. 7:54 PMMr. Noack says:
Very slick design Sir. Well done! Great sketches too!
Jan 13, 2012. 11:16 AMjessyratfink says:
What a wonderful piece. Seriously great work. :)

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