Making a desk featuring old wooden crates

Making a desk featuring old wooden crates
For years i have planned on building a desk to meet my needs and use old wooden boxes and crates for the drawers. I'm not a finish carpenter but was able to cobble this desk together over a few evenings with a little trial and error.

I wanted to use crates found at garage sales and thrift stores for the drawers, have a tidy cable and cord system, shelving integrated, not conceal too much of the wall, and to fit the space that i had evenly. I also wanted to spend as little money as possible on it and use salvaged materials.

I ended up only buying a few longer screws for the drawer handles - that was the only new purchase of anything i didn't have on hand.
 
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Step 1Materials

Materials
Your materials will vary depending on your requirements and what you have available.

The entire desk was made out of red cedar 1x12 boards that i reused from shelving that was in the house and boards that i found in the attic and 2x2 red cedar pieces that i salvaged from the front porch railing.

The top of the desk was made with two pieces of tempered glass that i salvaged from a construction site -- they were extras.

The crates i collected slowly over a period of years from local sales.

The handles on the drawers were salvaged from a desk and a filing cabinet that were at the landfill and partially crushed.

The cable management tracks were removed from an electrical panel that was at the landfill as well.

Drawer hardware. Two of the drawers i put on tracks because i had salvaged them from old desks and because i could spare the extra space due to a crate being paired with a larger one. Friction drawers seem to be working alright with the others.

I used finishing nails for all the wood attachments and short screws with a very wide head for attaching the cable chases and the drawer hardware.

Unfortunately, my good digital camera was in for service as I built the desk so a few photos were taken with my cameraphone. Sorry about the poorer quality of them.
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25 comments
Aug 2, 2011. 4:07 AMcarnivalesque says:
LOVE THIS. The drawers are completely charming. :D
Jan 3, 2010. 1:35 PMnobbyhall says:
Why don't you add a pin/ notice board to the back to hide the light cord.  That way when you find a new energy efficient light you wont have to be worried whether or not it has a cord.

Nobby.

PS. I wish my wife would let me build a desk like yours.
Nov 29, 2009. 10:17 PMpheenix42 says:
Nice!  Reminds me of some furniture an older couple I knew had to use when they first got married and didn't have any money--great job!
Oct 24, 2009. 4:39 PMjuanoporras says:
ohh man I love this desk, we have similar tastes when it comes to desks :P, love the old style drawers.

thanks for sharing.
Oct 24, 2009. 4:34 PMjuanoporras says:
Nice instructable, also I LOVE the fact that you used salvaged pieces for this project, because it saves money and also it helps the environment a little bit :)

I am collecting scarp wood from the street so I can make my own customized desk like yours.

thanks for this nice instructable.
Sep 17, 2009. 10:22 AMskidoo says:
Dude: finishing nails? Did you at least spread on some Titebond before you hammered the boards together?

The finished project looks nice, but it's not likely to last very long with those joints. Not if it gets used regularly. Those finishing nails are going to work that cedar like nobody's business. The slightest racking will spread their holes, and what's now a slight wobble will soon turn into a cause for keeping small children out of the immediate vicinity. I'd look for the hutch to go first.

Sorry. Don't mean to be a downer. I can completely relate to the spirit of your recycling efforts. I love the old boxes and the fact that you appreciate them like you do. And your "Imperfection" step speaks volumes about your aesthetic sensibilities. Delightful contrasts abound in this project.

And really, the desk and the hutch do look nice. No, I can't see the details of the finish in these photos, but I can tell that you took your time to square things up.

It's just those nails. They worry me. Holding those 1-inch boards with very little assistance from wood-on-wood support. Even if you only have a circular saw, you can at least cut dadoes (granted, that takes a little patience; OK, a lot).

Or if it's too late now for that, maybe plunge-cut a few splines from the outside. You could use a light-colored contrasting wood for the spline keys and make them decorative, as well as functional. I dunno. It would get glue in the frame.

That's really the key question: Did you glue it before you nailed it? Because if you did, and used some decent glue (e.g. plain old red-label Titebond), it might be fine.

Anyway, pardon the ramble. Discarded wooden crates (ones with character!), tied together visually with a common pull, and used as drawers in a home-built desk and hutch...cool beans.
Sep 18, 2009. 7:06 PMpfred2 says:
Glue alone isn't going to help this desk. It needs a back. Hardboard is like $5 a sheet
Sep 17, 2009. 8:49 PMskidoo says:
Hey no problem. Don't mind my ornery tone. Seems as if you're having fun with the project. Awesome.

Regarding sticky "drawers," you might want to consider applying some paste wax to the crates. Maybe just rub on one good coat, don't let it sit too long (an hour?), and buff it out real good.

That wouldn't likely change the color of the wood beyond a slight mellowing, but it would give you a smoother and more overall user-friendly finish on the boxes, without having to sand them or otherwise compromise they're integrity as fine antiques ;-). Plus, the paste wax would protect the crates somewhat from staining, smudging, and wide temperature swings.

Johnson's. Big yellow can. It's like 6 bucks at the big stores. Good stuff. Easy.
Sep 17, 2009. 2:56 PMtristan993 says:
i say that is beastly
Sep 13, 2009. 6:12 PMporcupinemamma says:
I wish you had a store with all your neet stuff in it for sale...maybe ? some day?
Sep 14, 2009. 2:12 AMporcupinemamma says:
If you get one, please let me know :0)
Sep 13, 2009. 7:50 AMgirlinchicclothes says:
Thank you for the efforts given to this. An organizer desk, that's what I need.
Sep 13, 2009. 4:58 AMGoodhart says:
Very nice indeed ! It sure beats the price of my last press board desk (the old desk was completely unmodifiable: I broke drill bits trying to pierce that wood ;-)
Sep 13, 2009. 10:18 AMporcupinemamma says:
ditto diydept!!!!
Sep 13, 2009. 11:49 AMxxx k550 says:
Great job!
Sep 12, 2009. 6:41 PMbetaart says:
well done. looks like a nice work environment. I started working on a desk for myself a while back but have it on hold till I move. I should probably document the process.
Sep 12, 2009. 5:31 PMdiydept says:
This is great job,looks great.
Sep 12, 2009. 5:44 PMChicken2209 says:
haha, im not gunna lie the desk Im using now is a crappy desk I got for free that I ripped the top off and put a board across it, It would look pretty nice if it didnt bow as much

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Author:zieak(Zieak's site)
I like making things out of items that would have otherwise been discarded. Check out my other projects! Now a PE teacher in Mongolia! I don't have much time or even the resources to make much any m...
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