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Marco's Belt Rack - Designed and built by Dad and Son

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Picture of Marco's Belt Rack - Designed and built by Dad and Son

My 7.8-year-old son and I have been wrestling with belts all over the floor at home.  We've been hanging them on doorknobs, and it just has NOT been working well.

So, in order to get him more familiar with CorelDraw so he can do more of his own designing, I proposed that we design a Belt Rack together to get him more and more familiar with the design and production and prototyping and building and perfecting and using processes.

I have CorelDraw 5 on my home laptop - I found a legal copy on ebay for around $50 a few months ago.  That made it easy for us to measure and draw at home.

Once we designed it, we went to TechShop in San Jose to cut it.  


 
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Step 1: Address the Design Needs and Limitations


The goal was to mount the Belt Rack on the back of the bedroom door.  Here are some concerns:

1. The door is hollow-core, so mounting at the edges, where there is more real-wood, would be desired.  The door width is 30".

2. The doorknob extends around 2" from the door.  I felt it would be best if we did not have the Belt Rack stick out any more than that.

3. There are belts with buckles that have loops and belts that do not have buckles with loops.  His Cub Scout belt does not have a loop on it, so a place to slide-in this type of belt would be helpful.

4. MDF was to be the material of choice.  It's cheap. It's easy. I have worked with it a lot.

Step 2: We Designed a Hook

Picture of We Designed a Hook

The hook had to meet the following criteria:

1. Belts would stay on thanks to gravity only.

2. The hook would need to be inserted into a wallplate and be glued-in. Once in place, the hook could not protrude more than 2" from the door.

3.  Hooks must be mounted close to one-another to allow for the belts that do not have round buckles to hang.
You should enter this for the Make-to-Learn contest!  
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