The short paper below describes briefly how this sensor works and the diagram illustrates how it is built. For more details, check my MASc thesis. There are also some videos of the sensor in that page that you can check out.
Have fun!
- This instructable brought to you by The PRISM Lab and Komodo OpenLab
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Signing UpStep 1Bill of Materials
Part: printed circuit board (PCB)
Supplier: Any PCB manufacturer... or make your own!
Qty: 1 per sensor
Part: Knowles Acoustics BU-27135 Accelerometer
Supplier: Digi-Key BU-7135-ND ($39.85 for 1 - minimum order 500)
Qty: 1 per sensor
Part: Panasonic WM-63PRT Omnidirectional Microphone
Supplier: Digi-Key P11961-ND ($3.47 for 1)
Qty: 1 per sensor
Part: SMD Resistor 33.0k 1/10 Watt 5% 0805
Supplier: Digi-Key RR12P33.0KDCT-ND ($0.14 for 10)
Qty: 2 per sensor
Part: SMD Resistor 5.6k 1/10 Watt 5% 0805 SMD Resistor
Supplier: Digi-Key RR12P5.6KDCT-ND ($0.14 for 10)
1 per sensor
Part: SMD Resistor 2.2k 1/10 Watt 5% 0805 SMD Resistor
Supplier: Digi-Key RR12P2.2KDCT-ND ($0.14 for 10)
1 per sensor
Part: Ceramic capacitor 1uF 16 Volt 0805
Supplier: Digi-Key PCC2249CT-ND ($0.13 for 10)
2 per sensor
Part: Ribbon Cable
Supplier: Any surplus electronics store
Qty: 2.5 Feet
- This instructable brought to you by The PRISM Lab and Komodo OpenLab
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The three models have different noise, sensitivity and range, though. Which would be best for this application?
Just guess at the maximum acceleration that would ever be seen on the surface of a wildly moving arm and get one that can measure that much? Go for the one with the greatest sensitivity? I don't know what's important for this.
I just found another page with a bunch of acc that may be useful too. You could try to get the price on those: http://www.meas-spec.com/advizia/?v41=Vibration
Excellent. Thanks.
There's also the ADXL330 for an application that requires the chip to be mounted parallel to a PCB (though the Analog chips are only 4 mm wide, so the height in perpendicular orientation isn't a big deal):
It has three axes (with Z perpendicular to the package surface) but is less than a third of the price of the Knowles (one for $9.99 Newark or $11.58 Digi-Key), so the extra axes aren't costing anything. I think I'll get some of these and see what I can do with them.
Might also find it helpful to combine vibration information from the other axes anyway? I'm not sure if there's a direct relationship between the vibration signal and the microphone signal, or if you're just using the time-averaged amplitude of vibration to ignore microphone signals during that period. I guess I should read through the thesis more carefully. :-)
I just found another page with a bunch of acc that may be useful too.
Ok. They look kind of big. Here are some other companies that make ones that can be bought through Digi-Key:
Analog Devices
VTI
Freescale
ST