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Method for making 3D shapes (used to make a bike fairing)

Step 6Make a little spreader for the tip of the fairing and attach it.

Make a little spreader for the tip of the fairing and attach it.
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  • issue_with_gluing_m.JPG
  • tip_reinforcement_sewer_pipe_m.JPG
  • gluing_tip_spreader_onto_fairing.JPG
This step is only required if you're making a partial fairing (one edge open). I made the decision to build this fairing for my conventional recumbent (the intro page has shots of a larger version for the wind powered bike project which is almost done), and noticed when I did it that the partial fairing wanted to curve inward along the unsupported sides (see photo below). To correct for this, I designed my mounts so that it is spread from the bottom (see photos), but the area near the tip/pedals still wanted to curve in a little and I was worried about clearance. So what I did was to take a section of 6" ABS sewer pipe and cut a tiny little crescent off of it, which I could then glue to the bottom of the leading tip while clamping it. This effectively spreads the shape out, and once the glue dries serves as a permanent fix.
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Author:Vincer
I'm an applied physicist/mathematician with an interest in checking global warming.