Microwave Oven Transformer High Voltage Rig by DevCoder
For my first Instructable, I decided to make a high voltage power supply out of 2 microwaves. The videos should give you good idea of the final product (I'm using only one of the 2 transformers):


 
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Step 1: Disclaimer

sign_danger-high-voltage-lg.jpg
This circuit gives off more than enough power to kill you. I am not responsible for any injuries you may get from doing the following steps.
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crazy-blender says: Apr 11, 2013. 9:37 AM
I believe you wired this wrong. to wire it correctly you must connect the cases together and ground it then arc between the 2 HV out wires. if you want more power you can wire 2 microwave oven transformers in series as a half-resonant circuit or better yet wire 2 in series in parallel with 2 more in series and connect them like this:

crazy-blender says: Apr 11, 2013. 9:37 AM
:
F2MJC48GW88L8V9.LARGE.jpg
crazy-blender says: Apr 11, 2013. 9:40 AM
Ignore the PFC capacitor you don't need it to work. The ground connection is in the middle. As I said before connect the cases of the transformers together and ground them. draw arcs between the 2 HV outputs.
gobitz says: Jun 25, 2009. 10:33 PM
I suggest using something more HV proof than a piece of 2x4. Wood can conduct electricity and I have gotten an MOT to arc off a dry piece of wood and concrete!
houdini0118 says: Apr 27, 2012. 5:07 PM
concrete is actualy a conductor a poor one but it dose conduct it is used in alot of higher wattage resistors
modog4000 says: Jan 29, 2011. 9:47 AM
how do you build a ballast
HVahead says: Oct 4, 2011. 9:15 AM
http://www.instructables.com/id/Home-made-ballast/
HVahead says: Oct 4, 2011. 9:20 AM
nvrmnd thatnot an actual instructable...
muttyfutty says: Aug 27, 2009. 12:33 AM
I currently own an MOT and it is working fine, except for the fact that the primary windings get very hot during operation (after 10 seconds of arcing) I am connecting it directly to the Mains (240V) I have mesured the imput (Mains current) to be 10A ++ Is there any way to limit the input current to prevent heating in the secondary windings On another note, is it possable if I had 2 MOT, to connect them in Parallel in order to get greater ampage output, and if so how Sorry for the long question! :) Thanks in advance! Mike
DevCoder (author) says: Aug 27, 2009. 3:03 PM
The reason your primary gets so hot is because the MOT isn't ballasted. See step 6 for a schematic. Also, it is possible to get 2x the current, connect them in parallel like the schematic in step 4 (use the transformers bases as the other HV out)
muttyfutty says: Aug 29, 2009. 9:46 PM
Thanks, Prob is that I only Have 1 MOT, is it possable to current limit by putting a 150W light bulb in series with the primary? Thanks
DevCoder (author) says: Aug 30, 2009. 6:14 PM
you can, keep in mind that a MOT usually uses 1500W of power, the light bulb would be decimated.
muttyfutty says: Aug 31, 2009. 1:45 AM
I've got an 150W halogen bulb. will that work or do I need a larger value? what do you reccommend?
DevCoder (author) says: Sep 20, 2009. 4:13 PM
i still recommend another MOT, just go dumpster diving a little
muttyfutty says: Sep 20, 2009. 9:10 PM
Thanks, still trying to get that MOT. but I have saucessfully used a 2200W kettle in series whith the primary, NO HEAT!!! yay! but the water in the kettle starts boiling everytime I arc it lol
DevCoder (author) says: Sep 21, 2009. 6:45 AM
LOL! You should make some pasta with it :D
muttyfutty says: Sep 23, 2009. 4:59 AM
yep, pasta and high voltage, a pretty good combo (what about the sauce?)
LuciferTengu says: Dec 5, 2009. 12:21 PM
use the arc to "euthanize" a crab or two and make a bisque
muttyfutty says: Dec 6, 2009. 2:37 AM
wow!, I never thought of that...
Problem is that when I use the kettle as ballest the arcs are reduced to about 1cm as opposed to the 15cm ones I got when ran with no kettle..
croslandjr123 says: Oct 22, 2010. 6:34 PM
Yeah, I tried ballasting one of my MOT's, sure it stops it from overheating but the major downside is that you get tiny arcs. that's why I don't normally ballast. I just use a powerful fan from a microwave oven to TRY and cool it.
bryanb333 says: Nov 4, 2009. 6:59 AM

a cool thing to try with this is clamp a penny to one output and a nickle or some other metal to the other then make the arc.... half of te arc will be one color the other half a different color alsotr somthing gold plated if i remember correctly you get a bright white core whit a bluish sorta flame the pennies will be greenish ... lol we did this in my electronics class in high school :D

BobS says: Dec 8, 2009. 11:34 PM
copper,  nickel and other heavy metals used in coins form very toxic fumes when vaporized. Even welding of zinc plated steel without fumes being extracted is very bad for the lungs.

toxic like disabled toxic, or dead toxic, not just cancer or COPD toxic!!
bryanb333 says: Sep 1, 2010. 5:20 PM
Also Note that whenever and arc is present you are actualy creating O_3 which is also poisonous it can cause sufication or something along those lines the molicules are larger than ur normal O_2 molicule
Jimmy Proton says: Aug 4, 2010. 10:53 PM
ewh, metal smoke! don't breath this!
Plasmana says: Aug 26, 2010. 5:15 PM
Haha! "Will it blend? That is the question" I love his shows
Jimmy Proton says: Aug 26, 2010. 5:44 PM
hahahaha me to
jbyrns1993 says: Jun 25, 2010. 3:37 AM
I have a MOT that I am afraid to plug in, even though I have experience with 20KV. Is it possible to re-wind the secondary to give high voltage but very little current? I want like 20ma or less.
DevCoder (author) says: Jun 25, 2010. 7:54 AM
The thing is, at only 2 kV, a MOT won't jump the air to your hand. Even so, I either wore a pair of 3 mm rubber chemical gloves or attached the wire to the end of a long wooden stick. You can rewind it, but you would be winding it with wire thinner than what is currently on there, and you would have to wind it many, many more times. Basically, it's not at all worth it. Instead, just take all the safety precautions you can.
Highjump44 says: Mar 2, 2010. 6:37 PM
 can u explain the stick 
 and wat two contacts is the spark jumping from
tristantech says: Mar 25, 2010. 5:35 PM
The stick is used so the author can touch the wires together with out burning or electrocuting himself.
Highjump44 says: Mar 2, 2010. 6:39 PM
 pin 10 hv out and ground right    
 but wats the stick for,    pressing the switch and moving some metal thats connected to ground and the terminal of pin 10

Musicman41 says: Mar 28, 2010. 9:14 AM
The stick is an insulator, meaning elecricity does not move through it.  It ensures that the electricity goes through the termanals, making a spark, instead of through his body and heart, causing a heart attack.
alah says: Jul 8, 2009. 8:53 PM
Please excuse if I´m wrong, but I thik you made a mistake in your schematic. If you want a series configuration to double the voltage output, both secondary HV outputs should be IN SERIES: i.e. X2-1 should not be grounded. Your schematic shows both HV outputs IN PARALLEL. That gives the same output voltage, but doubles the output current.
Electronics111 says: Aug 21, 2009. 5:49 AM
If you connect between the HV out on each transformer you get ~4kv. Between each HV out and the grounds of the HV out you get ~2kv.
rik3098 says: Jul 17, 2009. 7:37 AM
i never new aplug could be grounded whats it grounded from tv,computer,wii???LOL
rik3098 says: Jul 17, 2009. 7:33 AM
dude that could blind you
eric m says: Mar 5, 2009. 12:59 AM
why use 2 transformers?
DevCoder (author) says: Mar 5, 2009. 4:52 AM
There are 2 reasons for that. The second transformer can be used as a ballast for the other, and you can also run both the transformers in parallel to give off 4 kV. Seems as though I need to update my Instructable :)
Wesley666 says: May 31, 2009. 2:59 PM
If it is in parallel then you are just doubling the current. If they are in series you double voltage.
eric m says: Mar 5, 2009. 11:06 AM
Can you get an arc with one mot ? I have some mots for building a welder but i touched the secondaries to everything and don't get any kind of arc like you do. Got them from a repair shop. They're probably burnt out.
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