Step 1: Materials
-At least 1/3 yard yellow fleece
-1/3 yard blue fleece
-Black fleece (only about a 1x22 inch strip)
-Grey fleece (enough for the goggles)
-White fleece (enough for the eyes)
-Brown fleece (just a few inches for the pupils)
Step 2: Cutting Everything Out
Hat: You can download the pattern on the previous step to get the general hat shape. Just make sure it's around 11 1/2 inches along the bottom, and about 8 1/2 inches tall. Cut this part out in the yellow.
Brim: Cut out two blue 11 1/2 x 5 inch rectangles.
Band: This is out of black. Fold the yellow hat part up in half to get your length. Cut about 1 inch thick, on the fold so it's one long piece. (Fifth Picture)
Eyes: Find something round (diameter about 2 inches) to trace onto white fleece. It doesn't need to be pretty because the edges will be hidden under gray.
Goggles: Cut about half an inch larger than the white, all the way around. Then cut out the middle of the circle.
Eye Pupil: I used 1 inch circles of brown, with a smaller black circle inside.
Smile/Hair: Use black fleece scraps to make a smile and some pieces of hair.
Lay out your pieces to make sure you have everything.