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MintyBoost! - Small battery-powered USB charger

Step 3The Process: Engineering a better solution

The Process: Engineering a better solution
From experience, I know that AA's are great. They are cheap, have lots of power, very low internal resistance and are easily available everywhere. Whereas a 9V has 500mAh (for a total of 9*500 = 4.5Wh power) two AA's have 3000mAh each for a total of 2 * 1.5V * 3000mAh = 9Wh, about twice as much power. The only problem is that 2xAA's provide 3V and what we need is 5V. With a 9V battery we can use a linear regulator because 5V is greater than 9V but, sadly, we cant use a linear regulator to turn 3V into 5V. Instead we will need to use a boost regulator (also known as a DC/DC switching/step-up regulator)

The process of how a boost regulator works is somewhat beyond the scope of this document, suffice to say they work great but are a little more annoying than linear regulators because you have to pick out an inductor and wire up some extra parts. You can get a lot more info about Boost Converters at wikipedia which is also where I stole the boost topology image from.
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3 comments
Dec 13, 2009. 4:12 PM_Scratch_ says:
Hence my name, i am kinda bad so far with electronics. But is it possible to use a transformer here? it may be too big but you could get the 5 volts u need for the USB....... or is it an inductor....... IDK, just a thought...
Nov 28, 2010. 4:55 AMlegless says:
A transformer is not really suitable for boosting DC voltages. Great for use with AC voltages though.
Jul 8, 2006. 8:05 PMerckgillis says:
TI has great step down/step up DC wide-input power modules in SIp-3 form factors...many available as FREE samples...

http://focus.ti.com/docs/prod/folders/print/pt78st105.html

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