Molten Paracord Pendant

 by Mrballeng
Contest WinnerFeatured
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Here’s a fun and different to way to use paracord. The basic of it is that you make a wire design and fill it with molten paracord. I was happy with how well it shined up. If your going after a completely smooth finish use polymer clay instead.

Safety First: Molten anything can cause severe burns. Anytime you use a flame make sure you’re in a well ventilated area and that you’ve taken fire safety precautions. As always, be careful and work within your experience.
 
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Step 1: Cut some rings

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I picked up some 16 gage galvanized steel wire from the hardware store, 200’ for about 7 bucks.

Use your desired size socket bit to wrap wire around it. Snip a full circle out of the coil and file the edges so the ends fit together nicely.

For the pendant I’m making do it twice.
Shadow Ranger says: Jan 11, 2012. 11:32 AM
Cool project! We had fun with our own version of molten paracord after seeing your project and we came up with a few interesting ideas. If you use an oven that can reach at least 450*F (that is the minimal temperature and, in fact, would be better if it could reach a higher temperature!) then it will not only melt the cord but save most of the color. We had fun doing it and at the end we created a rather interesting survival bracelet with our "parabead" as the main focal point. Plus, this gives you something to do with the leftover lengths from your paracord projects that are too short to do anything else with! (We used the same color paracord as the bracelet for this experiment.)
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Mrballeng (author) in reply to Shadow RangerJan 13, 2012. 9:46 PM
Cool!!! Thanks for posting photos.
RaNDoMLeiGH in reply to Shadow RangerFeb 8, 2012. 9:36 AM
Ooh, rainbow paracord! Must get some. Great idea to make a button with it!
Mudslag says: Feb 27, 2012. 10:42 PM
Just got done making this, thanks Mrballeng what a fun project
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Mrballeng (author) in reply to MudslagFeb 28, 2012. 12:28 AM
Cool!!!!! I like the design. Thanks for posting a photo.
msutton1 says: Feb 28, 2012. 4:45 PM
Finally finished mine (after melting the paracord over 5 times because it kept breaking from the metal haha). This is my very first metal working project so I am happy how it came out despite lacking the professionalism that yours has! Also, I put a coat of hard clear nail polish to give it a nice shine and seal it all together. Awesome project though!
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Mrballeng (author) in reply to msutton1Feb 29, 2012. 12:30 PM
Looks great! You'd laugh at all the projects I've done that don't turn out at all. My hat off to you for keeping at it until you got it right. Good work.
Ijsbeer says: Mar 10, 2013. 9:46 AM
The air bubbles make it look kinda like basalt. Which is awesome.
controlledwrinkles says: Feb 8, 2013. 4:22 PM
This looks awesome, I have been playing around with homemade Micarta, but have yet to publish an Instrucatble on the process yet, but here is someone elses: http://www.instructables.com/id/Mokume-Kireji-DIY-Woodgrain-Composites/

You might want to try this, it's messy but fun.

I am going to try to combine your rings template with the fabric Micarta to create something cool, I'll keep you posted.
WouterZ says: Jan 23, 2013. 7:09 AM
Very nicely done!
RCBro says: Sep 12, 2012. 7:04 PM
As part of RRR I made this with key rings, one small key ring in the middle, and a larger one surrounding it.
Bekah09 says: Apr 19, 2012. 2:24 PM
Since I doubt my landlord would appreciate me soldering things in my apartment (and my dog probably won't like it, either), I was hoping to be able to purchase one from your store... Is there any particular reason you don't sell these?
Mrballeng (author) in reply to Bekah09Apr 23, 2012. 9:58 PM
No problem. Send me a PM if your still interested. PS sorry for the delay.
aoag516 says: Dec 20, 2011. 12:15 PM
Does it matter what kind of sheet metal is used, if so what are you using here?
Mrballeng (author) in reply to aoag516Dec 22, 2011. 12:01 AM
As long as it's not aluminum or stainless steel it should work just fine.
Mudslag in reply to MrballengFeb 26, 2012. 11:43 PM
Why not aluminum or stainless steel?
Mrballeng (author) in reply to MudslagFeb 29, 2012. 12:27 PM
Those metals don't take very well to this type of soldering.
msutton1 says: Feb 26, 2012. 2:35 PM
Okay, so I have tried 3 times now on this step. I have melted the paracord (after removing all the white strands inside) over my template and let it cool. Problem is, when I go to file and sand it, it cracks and breaks away from the metal. I can not get it to stay in the metal! Not sure what I am either doing wrong of what I can change to make it stay...
Mrballeng (author) in reply to msutton1Feb 26, 2012. 9:25 PM
When I did it I left all the white strands inside the cord. The only place I had any issue was at the very top where the crescent is the thinest but all I did was drip more on that part and resanded it. Hopefully that makes the difference. Let me know.
msutton1 says: Feb 24, 2012. 4:57 AM
I am working on making this right now but there is one step I have never done. Soldering. Should I get just a simple 30w soldering iron? And what else do I need?
Mrballeng (author) in reply to msutton1Feb 24, 2012. 10:48 AM
Go to the plumbing section at walmart and buy some silver solder and a container of flux. You can also find this at home depot or lowes but they have a higher price for it. You'll find a plumbing torch in the same isle. It costs about $15. Of course you could also use a mini jet lighter. Check out my "how to solder amateur jewelry" instructable. That should take out the mystery of soldering. About soldering irons I've never used one to solder jewelry but I've heard you can use one for very small areas. Good luck.
msutton1 in reply to MrballengFeb 24, 2012. 11:24 AM
So awesome! Just watched the other video and I learned everything I need to do! Can't wait to experiment and try some stuff tonight and see how much more I can do on this pendant! Thanks again!
black hole says: Jan 26, 2012. 2:30 PM
Just saw you made it to the finalists. Good luck!
pheenix42 says: Jan 16, 2012. 12:45 AM
Molten paracord? Now I HAVE seen everything!
Been collecting a few small tools, should be able to work on one of your projects pretty soon now!
Edmundo096 in reply to pheenix42Jan 16, 2012. 10:52 PM
Its nice to finally begin.. I have been collecting the tools needed too, hard to find them where I live, also the material, specially a good normal sheet of steel metal..
Im still unsure if there is a difference if I use a Non-lead 95% tin Solder than on with Silver.. If someone knows, it would be nice to know the info..
Anyways, hope to make my first instrutable or video about how I try to do some pendants..
Thanks Mrballeng!
jbounce says: Jan 2, 2012. 6:38 PM
Love the project! What size chain did you use? 18"?
Mrballeng (author) in reply to jbounceJan 4, 2012. 11:38 AM
The chain is a silver box chain I got from my daughter's jewelry box. I'm not sure what size it is but it came from target. Hope that helps.
hechao says: Dec 30, 2011. 5:04 AM
NICE!!!!
sparktech says: Dec 27, 2011. 8:31 PM
not having a metal back for it doesn't work...i tried it and it fell apart don't waste your time just have it use a metal back
sparktech says: Dec 19, 2011. 10:09 PM
if you used a different color of paracord would it still turn out the same? like if you used red paracord would the paracord have little wisps of black from it being burned or would it be solid red?
sparktech says: Dec 19, 2011. 9:29 AM
to go off what eschneck said, could you just lay the two rings on a piece of sheet metal that has been lubricated in some way so that the melted paracord doesn't stick but it still allows for a space for the paracord to go?
Mrballeng (author) in reply to sparktechDec 19, 2011. 6:44 PM
I'm not sure how hard that would be to do but it's worth a try.
Ray from RI says: Dec 15, 2011. 11:13 AM
http://www.mailleartisans.org/articles/articledisplay.cgi?key=8695

The above web site is about toxic zinc exposure from Galvanized steel!
vanmankline in reply to Ray from RIDec 15, 2011. 1:06 PM
The minute amounts of zinc burned off from heating won't cause huge problems for the hobbyist. If your job consists of heating galvanized metals, then OSHA has required safety precautions/regulations in place.

You should also note that most solders people would use for this type of work melt below 840 degrees centigrade, zinc boils at 900. Besides, soldering should be done in well ventilated location so fumes can't accumulate.

I'm not saying to throw all caution to the wind, but look at all sides of a debate. Only then can one make an informed decision.

Too much of anything can be dangerous, but the only toxic chemicals you should make all efforts to avoid are dihydrogen monoxide, hydroxic acid, hydroxylic acid, and hydrogen hydroxide. Don't get me started on how hazardous those things can be! The worst part is we are surrounded by them...

P.S. Great job Mrballeng!
Ray from RI in reply to vanmanklineDec 19, 2011. 11:35 AM
vanmankline,
what you say is true, but if anyone decided they are going to constantly use metals for jewelry making other than gold or silver because they are cheap then you shoukld at least be aware of some of the dangers involved in doing so. Also if you decide you can make and sell a lot of cheap jewelry to make extra money or a living then you should make sure of ALL the dangers involved.

People DO develop sensitivities to copper, brass and zinc and if someone that you sold this jewelry comes to you demanding to know whay they had to spend a lot of money at the ER to treat an unknow sensitivity to zince what are you going to do if they demand that you pay for the expence???

TO be knowledgable and understand about these issue is a good thing for more than just one reason. I have several books on jewelry making and the Better books go over some of these issues. But none of the jewelry books I have deal or talk about making jewelry from galvinized wire or its possible safty issues.
serpensphile in reply to vanmanklineDec 16, 2011. 4:38 PM
No Doubt! I can't believe Obama hasn't regulated those dangerous chemicals you listed above. THOUSANDS of men, women, and children die EACH year because of them! Where is the OUTRAGE?!?!?
Ray from RI says: Dec 15, 2011. 8:02 AM
Nice project but I would stay away from heating Any Metal that is Galvinized!!!
Galvinized metal is iron/steel that has a coating of zinc metal on top to keep it from rusting.

Heating ANY Galvinized metal WILL Create Toxic FUMES that can KILL YOU!!!
See the below web site citation!!!

http://www.arador.com/articles/galv.html

Or just do a search using the words " heating galvinized metal/steel"

You are better off using copper/brass or any plain steel that is NOT coated with Zinc or any other protective metal!!!!

Zinc oxide makes a good sun screen but the fumes from heating Galvinized Metal will and has Kill Others!!!!
black hole in reply to Ray from RIDec 18, 2011. 10:58 AM
Anyone killed by zinc fumes was probably running a torch over galvinized metal, working in a small, airtight closet. With the kind of work Mrballeng is doing, it's unlikely that you would get anything more than a slight case of 'metal fume fever', a condition that is similar to the common flu but rarely lasts more than 24 hours.
Ray from RI in reply to black holeDec 19, 2011. 11:26 AM
What you say is true, but to me I would Much Rather Err on the side of Caution!

And enven inhailing fine zinc particle via filing down the rings exposes you to the zinc. Also if you or anyone decided to use zinc coated wire to make a lot of objects / jewelry to wear thant means a lot of flame soldering/ filing not to mention wearing your own creations. Just like people have skin sensitivity to copper and brass they can also develop a skin sensitivity to wearing items make or coated with zinc...

And say you sold of give this to someone and they end upn developing a bad case of skin sensitivity what will you do then..? What if They decide they want recomensation SP? for the time and expence it cost them to go to the Dr or say the EM Room at the local hospital???

I have taken some jewelry making courses, and the teacher did go over some of this... Long term exposure to certain heavy metals is Not a good thing! Most how to jewelry books go over making itens out of gold, silver and there is a reason for this there is little if No toxicity cause by these metals. Certainly jewelry made of copper, brass and modern lead free peweter are alson talked about by older books and some the the better newer books do talk about toxicity and sensitivity issues...!

No one ever talk serriously in the classes I took, or in the books I own about making jewery from galvinized wire. Certainly makeing jewelry from galvinized wire/ metal is an attractive and cheap alturnative to silver, copper and brass but people should at least be aware of the possible dangers of using, open flame soldering and wearing such jewelry.


To be warned and to be aware of dangers is a Good thing, and that is my purpose
AntonioMDC says: Dec 18, 2011. 11:11 PM
socket bits! thank you--this was just the solution I needed for making various size rings.
anke-art says: Dec 16, 2011. 12:39 AM
Extremely cool! I'd love to try this, but I've never soldered before... I'll put it on m "techniques I want to try" list :D
Mrballeng (author) in reply to anke-artDec 17, 2011. 11:12 AM
Check out "how to solder amatuer jewelry". It's really not hard to do.
eschneck says: Dec 15, 2011. 4:30 PM
Is there enough structural integrity to do this without a sheet metal backing, thus making it double sided?
Mrballeng (author) in reply to eschneckDec 17, 2011. 11:11 AM
Yup, that'd work just fine. but it may be tricky to line up the rings on both sides.
friger says: Dec 15, 2011. 12:29 PM
Here is my humble attempt,done in copper and inset with crushed green stone.
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Mrballeng (author) in reply to frigerDec 17, 2011. 11:09 AM
This is awesome!!! Great work! You've got to share how you did the crushed green stone. Thanks for posting a picture.
badideasrus says: Dec 15, 2011. 10:12 AM
i love the holes made by the bubbles. adds an awesome randome effect. awesome project.
Mrballeng (author) in reply to badideasrusDec 17, 2011. 11:03 AM
Thanks. I think it adds character too.
canucksgirl says: Dec 14, 2011. 1:55 PM
Gorgeous! - I wish I had the workshop and tools to make this... I love it. Great job!
Mrballeng (author) in reply to canucksgirlDec 15, 2011. 12:56 AM
You'd laugh if you saw my "work shop". I recently upgraded from a piece of carpet on concrete to an old desk. Thanks for all those nice words.
canucksgirl in reply to MrballengDec 15, 2011. 1:12 AM
oh btw, just so you know, I gave you my vote for the "holiday gifts" contest.
Mrballeng (author) in reply to canucksgirlDec 17, 2011. 11:02 AM
Thanks canuck. Fingers crossed.
canucksgirl in reply to MrballengDec 15, 2011. 1:10 AM
No problem. I meant it :D - Regarding the "work shop"... sounds like my situation. LOL
CementTruck says: Dec 14, 2011. 5:09 AM
I'm in awe of your work....all of it! My favorites, however, are this one and the salamander(lizard) pendant. I love paracord, and to be able to use it in yet another form is making me giddy.

Cheers.
Mrballeng (author) in reply to CementTruckDec 17, 2011. 11:00 AM
Thanks a million
CrimsonCrow says: Dec 17, 2011. 9:44 AM
Your ideas just get better and better!
Chronos2187 says: Dec 17, 2011. 2:42 AM
If anyone is looking for alternative metal wires for a good deal i use: The Ring lord my chainmailing needs. It should work well for this too.
craziemutant says: Dec 13, 2011. 10:39 PM
This is WAY too cool. I don't have all the tools, though. =(
badideasrus in reply to craziemutantDec 15, 2011. 10:19 AM
you could probably do this with hardly any tools at all, just alittle more perserverence. any hard round surface will do to make the coils, wire snips to cut the coil, or pliers that have those wedges for the same purpose. sandpaper the edges flat. sodering the ends together is best, but not nessisarily required. use ur immagination. sandpaper is cheap. 2000 grit should make that puppy shine like none other.....

amazeing results can be made with the simplest of tools. a pocket knife smooths plastic pretty well if you can cut the whole surface.
craziemutant in reply to badideasrusDec 15, 2011. 3:20 PM
You're right. Perhaps I'll give it a go soon.
zigzagchris says: Dec 15, 2011. 2:23 PM
Chirstmas present for the gf!
WhiteTech says: Dec 15, 2011. 11:08 AM
Very neat! Looks professional!
ilpug says: Dec 15, 2011. 10:51 AM
I just got a ton of paracord. I must do this!
Ubbo says: Dec 15, 2011. 10:43 AM
Awesome craft, very nice!
Ray from RI says: Dec 15, 2011. 8:25 AM
Just in case people decide NOT to use the web site address I posted here is the full text of the Health Hazzards of Heating Galvinized Metals!!!!


Health Hazards Associated with Heat Treating Galvanized Steel
by Marcus Grymme

Editor's Note: This topic comes up quite a lot in the discussion forums, most poignantly in May 2005 when a noted member of the blacksmithing community died from complications arising from zinc fume exposure. While the available hard data below is helpful, it cannot be considered complete when it comes to addressing every possible situation. Err on the side of safety.

I found some information that everyone who works with galvanized steel might find useful. I talked to the overseer of several Indiana foundries, and he told me that the only danger that he knew of that was associated with zinc was something he called the "zinc shakes". I did some research on this, and found the following:

The toxic gas created when you heat galvanized steel (as the zinc burns away) is zinc oxide, and the effects of it, while unpleasant, are not fatal or cumulative. It causes a syndrome known as the zinc shakes or Metal Fume Fever. The information I could get about this compares it to the flu, and says that it both goes away in 2 days, and at the same time renders the exposed individual immune to the same efects for 1-2 days afterwards (leading to another name for this, Monday Morning Fever, as foundry workers who had the weekend off and were not exposed for two days would be susceptible again the following Monday to these effects).

One medical document I found differentiates between the metal fume fever found in metal workers and a more serious form of the same syndrome (which can be fatal) that is caused by breathing "military smoke", and warns military physicians to be aware of the differences. It does not specifically detail the differences between the two forms, or tell what "military smoke" is, or what it contains, that causes the more serious form.

Another medical document details a study done on welders of galvanized steel (much more relevant to our work, in my opinion), and notes an increase in white bloodcell count in the mucus of the lungs after exposure (assuming I translated the medical-ese correctly), but no TNF (tumor necrosis factor) or significant levels of interleukin-1.

Several "worker's safety" type documents consider metal fumes more serious, but they don't differentiate between zinc fumes and other metal fumes (chromium, lead, magnesium, etc.), so it's hard to get a good idea as to how serious the threat from heat-treating galvanized steel might be. All of the documents I found seemed to indicate that the real danger was from over-exposure rather than trace exposure, and recommended adequate ventilation to prevent problems (as opposed to respirators, filters, self-contained breathing units, and the other types of protection you'd expect would be required if these fumes were extremely dangerous).

The most serious problems anyone specifically stated were that long-term exposure to zinc dust can lead to occupational dermatitis, and zinc dust (not vapor) "may contain small amounts of materials known to the State of California to cause cancer and reproductive harm".

If anyone has more documentation of serious problems associated with this, please let me know. If this is all that we have to worry about, though, it's a lot safer than it seemed, before, to heat-treat or case-harden galvanized steel.



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RedneckEngineer says: Dec 14, 2011. 12:16 PM
WOW! Another great project and you thought up a way to use paracord no one else has! I wonder if other color paracord keeps its color when melted or if it turns blackened. Anyone know?
Mrballeng (author) in reply to RedneckEngineerJul 5, 2008. 11:13 AM
When I tried melting the white inner cord it turned a brownish transparent color. Other then that, it's a mystery.
ChrysN says: Dec 14, 2011. 10:54 AM
That looks amazing! I have the same question as scoochmaroo, how did you think of using molten paracord?
Mrballeng (author) in reply to ChrysNDec 15, 2011. 12:53 AM
Just answered Scoohmaroo. Thanks for the comment.
scoochmaroo says: Dec 14, 2011. 7:11 AM
Unbelievable. What made you think to melt paracord? I love it. Amazed as always.
Mrballeng (author) in reply to scoochmarooDec 15, 2011. 12:52 AM
Thanks! I had a request to make a rosary using paracord. I used this method to fuse three cords together within a bead. It worked well so I tried doing this.
milltools says: Dec 14, 2011. 3:47 PM
What a great idea, nice job!
Wolf Seril says: Dec 14, 2011. 3:23 PM
All of a sudden I miss my jewelry class.
friger says: Dec 14, 2011. 2:42 PM
Too cool, I think I can hammer one of these out tonight. Well done, you are my new hero!
nateshow says: Dec 14, 2011. 2:23 PM
Nice project! I would do this step outdoors though, or at least with plenty of ventilation. Melting plastics - especially over an open flame - can put off all sorts of nasty chemical vapors you really don't want to breathe.
susanrm says: Dec 14, 2011. 4:26 AM
Sugru could make a nice filler, too... :-)
Penolopy Bulnick says: Dec 13, 2011. 9:51 PM
Oooh, I love this one! Awesome! I just love the way this looks!
black hole says: Dec 13, 2011. 8:12 PM
Especially molten lava. ; )
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