Here's the breakdown
- Bench Seat
- Bench Body
- Vertical Edge forms
- Locker Body
I built this cabinet as a gift for my wife for Christmas. Our hall closet is bursting with stuff for the kids (puzzles, art supplies, etc) and all of their outer gear. We put wicker baskets in the top and bottom for shoe and coat storage respectively.
Step 1: Prepping the Material
- 1x MDF Sheet 8'x4'x1/2"
- 2x Premium Pine 8'x4"x3/4"
- 1x Common Pine 8'x10"x3/4"
- 1x Common Pine 8'x4'x12"
- Table Saw
- Miter Saw
- Circular Saw
- Hand Sander w/Sand Paper
- Several Wood Clamps
- Finishing Nails/Air Nailer
- Biscuit Joiner w/Biscuits
- Router and Top Bearing Flush Trim Bit
1. When choosing your boards for this project look specifically for flat, non-twisted boards. This is going to be tough with the common board, if you choose to use common. Typically Common board will be about 1/2 the cost of the premium. Additionally with the common look for pieces that have the last amount of knots and check the ends for splitting. With the weather the way it has been, the boards are getting destructively dry. If lumber isn't stacked correctly, it is not unusual to not find any good quality lumber. Don't be afraid to go to a different yard if needed or ask someone to open another bundle.
No matter how perfect of a common board you will find, it won't be perfect. The premium board will have a better facing edge and will help keep the assembly straight.
2. After getting everything organized, it's time to build the largest component, joining the premium cut 8'x4"x3/4" with the common 8'x10"x3/4". Line your two boards end to end, flush. Mark a line 1-1/2" from the end and every 3" after that, across both boards.
3. Using your biscuit joiner, cut a slot at each mark on both boards. Make sure that the slot is well emptied out of saw dust when the blade is withdrawn.
4. Once all the slots are cut, place a couple drops of glue in each slot and a bead down the length of the board.
5. Fill all the slots with the biscuits. Press the two boards together and slide it back and forth to get the best fit.
6. Using a little soap and water clean off all the excess glue that squeezes out from the joint.
7. Take your wood clamps and press everything together. A couple of c-Clamps help to reduce the joining ridge. That is the other thing about using only 4" premium cut board. It is perfect width to use C-clamps on. Don't forget your scrap wood to prevent feet marks from being pushed into the soft pine.
8. Now wait 12 - 24 hours until the glue is good and dry.