Step 1: Gather Materials
- Altoids tin
- Variable Resistor
- Dual-digit Common Anode 7 Segment Display
- 4 2N2222 Transistors
- 2 220 k ohm Resistors
- Thermistor(preferably linear output)
- 2 Momentary Push Buttons
- 2 2.2 k ohm Resistors
- 5 volt Regulator
- 2 Leveling Capacitors for the Power Supply (I used 220 uF)
- Power Switch
- ATMEGA168 Microcontroller
- 16 MHz Crystal
- 1 k ohm Resistor
- Printable Label (Larger then the front of the Altoids tin)
- Sockets (any you think you may need)
- Soldering iron
- Desoldering Pump (optional)
- Wire Stripper (optional)
- Wire Cutters
Step 2: Start Building
Before you start soldering it is probably best to first cut the breadboard to the final size and arrange all of the larger parts on the board (as seen in the 2nd image below). Don't forget to allow room for the buttons above the board and a power button off to the side.
It should be noted that in the schematic that R5 is a comparison resistor for the thermistor, and it might be included in your thermistor, so you should check your data sheet for how to implement your specific thermistor.
Step 3: Calibrate the Thermistor
I have attached the hex file to be loaded into the microcontroller's flash to display the analog input from the thermistor. If it reads with a line in the output, it is because the thermistor input is too high to be displayed on two digits (example the output -5 could be from 155 to 105).
The points should then be plotted in excel as a scatter plot, not connected by lines (for an example see my temperature readings attached below).
You then need to right click the data points on the graph and click "Add Trendline".
Next choose the type of equation that is closest to the apparent line created by the sample points (I used a linear equation because my thermistor is made to have a linear output). Next click the "options" tab and select "display equation on chart" and click OK. This equation should be entered in the place of the formula in the source code, where x is "analogRead(tempPin)". The spot to do this is indicated in the source code(found in the intro).
The editor I used for the source code is Arduino 0007. The program also creates the hex files in the applet sub folder of the project when you click the compile button in the program. These hex files can then be loaded into the flash of the microcontroller using any method(such as the AVRIsp mkII).
Step 4: Make the Case
The first is to cut the holes for the LED display, variable resistor, two momentary pushbuttons and the power switch. I did this by first inserting the finished electronics into the tin. Next, keeping the tin in the exact same place, I used a laser as a guide to mark the edges of the part, then closing the lid, scratched along the laser line marking where to cut . I then drilled out any corners(such as the display hole). Finally, I used an exacto knife to cut along the lines. Don't worry about deforming the metal around the edges too much, it can easily be flattened later by putting a block of wood under one side, and hitting the edge lightly with a hammer.
The second thing that needs to be done is line the bottom with cardboard (preferably thin) to insulate the electronics from shorting on the metal bottom. This is easily done by pressing the Altoids case on the cardboard so it leaves a depression along the edges. Now just cut along the depression and insert it in the bottom of the tin (see the lase photo).
Step 5: Attach the Label
Next, print it out and cut along the outer lines (make sure you cut the black outlines right off). Now attach the label. I found it useful to hold it up to a light while doing this, it helps to see where the holes are to line it up. Finally, cut diagonal lines across the holes and fold the flaps under(see picture below) and finish installing the buttons.
I would also love to see pictures of the thermometers you made, or even the labels if you didn't make the thermometer =)