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As a professional woodworker I shot a short video on making my all time favorite sanding block. I don't use power sanders in my shop so a simple, good, sanding block is necessary.

Step 1:

I agree but on that particular Youtube series I try to keep it all handtools. I generally cut 2-3 at a time and make the kerf on the saw before crosscutting to size.
<p>That's a good idea. You could make a lot of these really fast with a table saw.</p>

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