My Indoor DWC Hydroponics System

 by LancePenney
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  This instructable will cover the build and operation of a deep water culture hydroponics system. So far, I have sucessfully grown banana peppers in this setup with complete ease since most of the process is automated.
Also, these plants were grown indoors completely under artificial light that outputs about 60 watts. The entire unit requires about 65 watts and runs for about 16 hours every 24 hours. It costs about 9 cents a day to run it.
When I first wrote this instructable it was about a month before I planted anything in it. Since then I have made many modifications to the hydroponics system such as a third light and a more advanced electrical system. I'm soon going to make a fabric cover for it with built in fans for air circulation. As a result you'll see some old and new pictures mixed together. Please bear with me untill I find enough time to re-write the whole thing.
 
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Step 1: Warning Science Content: An Introduction to Plant Physiology

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To the naked or untrained eye, plants can appear as very simple and boring forms of life. In reality, plants are very complex creatures. In fact, genetically speaking plants are about twice as complex as humans.

They exist in two very separate yet two very interconnected and equally important worlds. There is the above ground world of the shoot system and the underground world of the root system.

The shoot system of the plant is what we normally see when we look at a plant in the ground. From figure 1B you'll notice that the shoot system is extensively branched to allow a maximum surface area for the absorption of sunlight. This part contains the leaves, which is where the chemical reaction we learned in junior high takes place:
6 CO2 + 6 H20 ==> 6 O2 + C6H12O6

This chemical process is known as photosynthesis in which the radiant energy from the sun is harnessed and converted into chemical energy in the form of sugars. Excess sugars produced by the plant can be stored in bulk, usually in the form of a fruit that is meant to provide a developing seed with energy until it can grow it's own leaves and manufacture it's own glucose.

The process of photosynthesis is actually much more complex than the above chemical reaction. It is really a series of dozens of chemical reactions that are only a small part of a plant's overall metabolism, which requires many other nutrients such as Nitrogen, Potassium, and Phosphorus. But how does the plant collect these nutrients? From it's root system.

The root system is responsible for providing the leaves and the rest of the plant with the required raw materials for metabolism and photosynthesis. From figure 1B you'll notice that the root system is extensively branched to allow a maximum surface area for adequate absorption of water and nutrients from the soil. Anything that is absorbed by the roots are transported up to the leaves through the plant's stem. In return, some of the oxygen and sugars produced by the leaves are transported down to the roots through the stem. The roots are not exposed to sunlight and therefore cannot manufacture it's own sugars.

There are three main problems with soil that limit the growth of a plant:
One is that soil does not contain a whole lot of oxygen that the roots need to survive. Roots need to "breathe" just like we do and this can cause a lot of problems when oxygen is scarce. Hydroponics systems help with this by delivering a highly oxygenated nutrient solution to the roots. This is most commonly achieved through the use of air pumps and bubblers similar to those used in aquariums.

The second problem with soil it that nutrients are often scarce and in a form not usable by the plant. For example, nitrogen in soil is often in the form of ammonia or gas and must be processed by nitrogen fixing bacteria before the plant can use it. Hydroponics systems suspend the roots directly in a nutrient rich solution that can be readily absorbed by the roots and used for growth.

Finally, soil can contain many pathogens that can lead to diseased plants. Hydroponics solutions can be easily sterilized to prevent any nasty creatures from infecting your plants.

By addressing these three problems, hydroponics allows plants to grow and develop at an accelerated rate. With all that being said, I finally give to you my design of an indoor Deep Water Culture (DWC) hydroponics system.

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salemend says: Jan 27, 2013. 6:24 AM
how far above the reservoir is the bottom of the baskets ?
LancePenney (author) in reply to salemendJan 28, 2013. 3:16 PM
The exact size of the airspace is not critical. When I first fill the reservoir with fresh solution I leave about 1/2 inch or so. As time goes by, the solution level will go down and the gap will increase. As long as there is an airspace and the roots are in the solution you should be fine. Thanks for your question.
LancePenney (author) in reply to salemendJan 28, 2013. 3:16 PM
The exact size of the airspace is not critical. When I first fill the reservoir with fresh solution I leave about 1/2 inch or so. As time goes by, the solution level will go down and the gap will increase. As long as there is an airspace and the roots are in the solution you should be fine. Thanks for your question.
2cardGUTZ says: Apr 2, 2009. 1:23 PM
its called mylar, reflects 95% of light, use it. believe it or not aluminum foil @ 50% and yes flat white is a better option better than foil
0charles in reply to 2cardGUTZOct 31, 2012. 8:11 PM
Good quality mylar reflects 90 - 95% of visible light, about the same as a common glass miirror. High end, titanium oxide, white paint (on a primed surface) reflects about 90 - 95 % as well. Aluminum foil or polished aluminum panels reflect about 80 - 90% of visible light, as do cheap mylar-like films. Regular flat white paint is in the 80 - 90% range as well. Any of these is a good choice over darker surfaces or open space.
deepcore says: Feb 18, 2009. 2:08 AM
Consumption of nutrients? When to change/add to solution?

I have a similar, but smaller system in my office designed to keep my office plants alive, eliminating the need for watering them.

I do however wonder: How to figure out when to add new nutrients to the solution or change the water. I only have 6 plants, but don't really know when they have used up all their nutrients - and i have not been able to find a way of measuring it? I usually just add some more when "I feel it is time" but I don't actually have any basis for making the assumption.
What do you guys do?

How do you figure out when to add more solution?
Is it better to entirely change the solution? (which i gather would be rather costly if it was a big system)

LancePenney (author) in reply to deepcoreFeb 18, 2009. 6:06 AM
The two main things you want to watch for in your nutrient solution is the pH and the ppm. The pH refers to the concentration of H3O+ / OH- ions in your solution on a logarithmic scale. The ppm refers to the concentration of other dissolved ions such as potassium, nitrogen and phosphorous in parts-per-million. You can buy a special electrode that you can dip in the solution and it will give you a readout of these two numbers. It looks a lot like a pen. It can cost up to $200 though. Every different plant has its own range of pH values that they grow best in. You should do your own research to see what your own plants need. Generally, the pH of a hydroponics nutrient solution tends to go down over time (gets more acidic). Periodically, you can adjust the pH by adding some "pH down" (usually dilute hydrochloric acid) or "pH up" (usually dilute potassium hydroxide), both chemicals available at any hydroponics store. The ppm of the solution tends to do down over time as well. you can bring it back up to optimal levels by adding more nutrient to your solution. Keep in mind that while the plants are absorbing the nutrient solution, they are also dumping metabolic waste products into it. If you leave the solution too long the waste can rise to toxic levels and kill the plants. It's time to flush the system and start with fresh solution before that happens. I recommend a change every week but you might even make it up to two weeks. It depends on the size of the reservoir and the size/number of plants. Hope that helps!
0charles in reply to LancePenneyOct 31, 2012. 5:36 PM
Use pH indicator drops as a cheap alternative to a pH meter. Different plants like different pH and nutrient mixes, but a pH around 6 and a general purpose vegetative growth nutrient solution will work for most plants until you want want buds/flowers/fruit. Check nutrient concentration (TDS/ppm), feed and check pH frequently. Use foil around the base of the plants to keep light out of your fluids and roots. Unless you are pushing the limit with nutrient concentrations, you can go a couple of months before flushing the system.
sirejazz says: Sep 24, 2012. 6:15 PM
good ! nice idea
theewz says: Sep 23, 2012. 8:10 AM
Looks great.

What I do for the math is take the ml/100L and multiply that by L water used.
So in this case

396/100 x 14 = 55.44 or 55ML
264/100 x 14 = 369.96 up to 37 ML
132/100 x 14 = 18.48 down to 18 ML
steveF5 says: Aug 11, 2010. 2:40 PM
nice instructable!, while plants are still small and their root systems have not extended far enough to reach the water, should you just water them top down from the reservoir below?
LancePenney (author) in reply to steveF5Sep 2, 2011. 9:40 AM
You should fill the reservoir enough so that the water level reaches the bottom of the rockwool cubes. The solution will be drawn into the rockwool cube through capilliary action.
tudgeanator says: Jul 21, 2011. 4:07 PM
Brilliantly written, and very helpful 'ible! One question, how to regulate warmth? It's a bit chilly over here in the UK for without heaters, or do the lights provide enough warmth? Many thanks.
LancePenney (author) in reply to tudgeanatorSep 2, 2011. 9:38 AM
As long as you grow the plants indoors the room heater and the thermostat should be enough to regulate the temperature. Thanks.
russvan says: May 8, 2010. 3:42 PM
 ive seen that weird blue snorkel tube coming up from the bottom of the bucket in alot of DWC systems, and I cant figure out what it is!! does anyone know?
PYUS in reply to russvanMay 16, 2010. 10:52 AM
semi-transparent tube allows user to view water level inside the bucket ... which must be opaque to block light, which damages roots and stimulates algae.
russvan in reply to PYUSMay 16, 2010. 12:24 PM
 makes sense, thanks!
Jamezino26 says: Feb 10, 2010. 7:02 AM
Hey LancePenny,

Awesome instructable, however, I can't seem to download it. Everytime it tries to load it just gets stuck or quits (times out) on me after 10 mins of nothing. Maybe I should take it up with the Instructables crew rather. What say you?

Would love to look at the instructable in full.

Thanks

J
nafango22 says: Aug 11, 2008. 1:33 AM
banana pepper seeds. mmmhmmm, im sure.
LancePenney (author) in reply to nafango22Aug 13, 2008. 7:04 AM
lol when they start growing I'll update with pictures and you can see for yourself!
grampa tom in reply to LancePenneyFeb 4, 2010. 6:15 PM
Im having trouble getting setup for your PRO membership.. I wounder if you can accept checks on line. would appricate hearing from you.. You have a nice site . keep up the good work. espically like your hydroponic s im trying to learn how to grow indoors. Thank You

                                                                       Grampa Tom
g.roller says: Feb 4, 2010. 4:21 AM
how much did this cost you to buid?
KnexFreek says: Jan 30, 2010. 1:52 PM
 cool
tj the gnome says: Jan 4, 2010. 6:13 AM
can you include some quantities of each item? i want to get all the parts at once.
apider36439 says: Aug 10, 2008. 7:12 PM
why don't you just run the wires inside the pipes ????
LancePenney (author) in reply to apider36439Aug 11, 2008. 4:58 AM
The wire is pretty stiff and it would have been very hard to feed it through all the 90 degree turns in the pipe. I suppose I could have tied some string to the wires and pulled them through the pipes but then I would have to wire it up before I glued it together. That would make the structure and the wiring ten times harder to complete.
auroraoutdoorlighting in reply to LancePenneyMay 3, 2009. 9:28 AM
If you use stranded wire, it's much easier to feed through the pipes. Plus, you can probably go a gauge smaller since there's more surface area on stranded wire for the electrons to pass through.
bohner in reply to auroraoutdoorlightingJul 2, 2009. 8:06 PM
you are wrong with your calculations but within reason your lights would more likely be pulling .23 amps. The reason for that is there is alot more than one calculation you can use to calculate current draw. Because the ballast of the florescent lights you need to use another calculation but you don't have the proper testing tools to actually find the right variables. Your best way to actually find the current draw is to use an ammeter. And just because you use stranded wire DOES NOT mean it can handle more current.
littleangels says: Nov 10, 2008. 12:52 AM
WOW! I am completely impressed! Just starting to investigate hydroponics, you make it seem so simple! ( I am sure that is a "ha-ha"). Where I live, (USA, on west coast, no sun), is in an agriculture belt, but alas, I can't even grow tomatoes...no sun, too many pine trees...So, this seems perfect! If you ever want seeds, I have been collecting organic seeds for many years, have LOTS, and am willing to share. Pumpkins, Italian Butter beans (really good), all the way to pears, apples, persimmons and tangerines. Let me know if you would like any seeds to experiment with. How would fruit trees do in hydroponics?
babybackribs in reply to littleangelsJun 29, 2009. 6:02 PM
um...i'm gonna have to say that fruit trees get way too big for hydroponics even before they are ready to bear fruit. I have just purchased 6 seedlings that are about 6 feet high and in 4 gallon planters that won't produce fruit for at least a few years until they are well established in the soil. I guess it's possible on a huge scale, but not practical.
sonhakkai says: Jun 23, 2009. 7:24 PM
From experience growing peppers, and tomatoes, if you remove the flowers the first time they show up, and let the roots become a bit stronger, generally speaking you get larger yields. I've also heard, but not tried, that if you remove some of the lower leaves you also get more fruit. I'm not sure how well this works, and as this is my first growing season in the area I'm in, I'm not doing much experimenting.
passerby06 says: May 21, 2009. 9:10 AM
Most three strand electrical wiring that I've encountered in the U.S. comes with either black/white/green strands, or black/white/bare. A cute ditty for remembering the assignment of these strands is, "Black is hot, white is not and the ground is always green." Commit that to memory and you shouldn't have any problems with messed up polarities. (You'll probably also be cursing my name for not being able to get it out of your head.) ;-) Also, with modern grounded outlets, the black/power lead attaches to the "short" slot, white/neutral attaches to the "tall" slot.
aandre says: Mar 26, 2009. 9:41 PM
I loved your instructable and am going to do something similar in the future with potted plants and LEDs. I only have one very important recommendation, however. That is, you should go with a lower rated fuse, something much closer to the actual power being used. I would recommend a 1A for your particular application.
LancePenney (author) in reply to aandreApr 8, 2009. 8:43 AM
I put a 1A fuse in it just then. I was always particularly worried that some of the nutrient solution may somehow get in contact with the lights or wires and cause a short. Never did happen though. I only have the light frame set up right now. It's growing tomato plants in pots of soil that I'm going to put outside in the garden as soon as its warm enough. Not quite as dangerous. Thanks for the tip!
diamondice00085 says: Apr 7, 2009. 8:15 AM
i had a question about maintaining the solution. Obviously you would want to make sure that the PH and PPM were within specified parameters. However, on this system you would have to lift the lid to check the solution and/or remove the solution. Does lifting the lid and recycling your solution disrupt the plants at all?
LancePenney (author) in reply to diamondice00085Apr 8, 2009. 7:38 AM
Before the plants were so tall that they needed support, I would remove the entire lid, plants and all, and place it on top of an identical container. Then I could carry the entire reservoir over to the bathtub to dump it out. I would fill the reservoir in the bathtub and carry it back to it's spot under the lights and then replace the plants. This did not seem to harm the plants at all. Once the plants had to be tied up to the top of the frame it became impossible to move the reservoir. After that, I would use a siphon to remove the solution. Since the reservoir was on the floor, I could only empty the solution onto the floor and mop it up as it came out. Then I would mix the solution in the identical container and siphon it into the reservoir. Lifting a corner of the lid a tiny bit to collect a sample for pH and ppm measurement or to insert a siphon did not disrupt the plants but changing the solution was very cumbersome. This is part of the reason I don't recommend building one of these for larger plants like peppers. I would suggest using a setup like this only for things like herbs, lettuce, cabbage, celery, spinach and the like.
orisj says: Apr 8, 2009. 3:05 AM
What a well put together instructable! And very complete. Good job!
manofadventure says: Mar 7, 2009. 9:28 PM
Nice! I might build one of these in a different country!:-)
SixTwelve says: Jan 19, 2009. 2:18 AM
I really enjoyed the article. I'd like to share one project suggestion and one article suggestion. Project: Instead of painting the reservoir lid white, you might consider aluminum foil. Spray tack doesn't cost any more than paint, and for that matter flour paste would likely bond foil to the plastic irretrievably, and practically for free. Article: I understand you recommended an understanding of Ohm's law. The thing is, laypersons tend to over-estimate their safety in this area. I only point this out because a 50% safety barrier is generally considered minimum in the industry. You did this and more with your example wiring; I would suggest spelling that out, though. Thanks for an entertaining and informative read!
AsianSpanker in reply to SixTwelveFeb 28, 2009. 7:32 PM
I read somewhere that flat white reflected back as much light as aluminum foil. Or that the difference was so small that it was not worth doing expensive reflector systems. But that was 10 years ago. We be some more smarter now.
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