Producing an optimised VAWT with an F&P motor.

Picture of Producing an optimised VAWT with an F&P motor.

June, 2014 - Purpose of this Instructable

This Instructable is designed to explain the processes involved in designing, building and testing ideas for the creation of an effective VAWT,. It is intended to show the trial and error necessary to achieve an optimum set up for the rotor and generator combination you have chosen, the NEW components that will be available commercially in the coming months, and to dispel the many myths and misinformation I have found on the internet.

The finished project will include:

1) An optimised rotor,

2) Base and frame to hold the rotor up in clean air,

3) Turbine Development Controller that measures wind and rotor speed, voltage and current output and records the information onto a data stick. Turbine Development Controller at prototype stage and now fitted to my VAWT.

4) Rewired F&P motor configured to run in Star and Delta dependent upon the wind speed and using a controller to switch automatically one to the other. Objectives are to achieve a steady output of 5-6amps, with a maximum output of around 12amps. Switching controller at prototype stage.

5) Rectifier to convert AC to 12v DC. Prototype available and fitted to my VAWT.

6) Charge controller and dump to prevent overcharging the batteries. The charge controller is incorporated into the Turbine Development Controller mentioned above..

7) Inverter

8) Controller that switches automatically between stored power and mains supply' .Prototype being produced.

Limitations of this Instructable

In the early stages, this Instructable will NOT show a rotor and frame design which you can make, knowing for definite that it will work with an F&P motor. Wiring of the F&P motor however won't change, neither will use of the other elements mentioned, so you can happily follow those and know they will work...

Once the project is complete, I will do a final modification of the rotor and base pages and then you can be confident that, if you follow the design and items used, IT WILL ALL WORK. Please remember however that you should do similar testing of your set up to ensure the correct balance between YOUR rotor and generator combination.

Personnel involved

I am not an expert on electrics or electronics, but was fortunate enough to strike up a conversation, whilst buying a charge controller, from Dave Styles of Karasouli (Karasouli website) . Dave is an Electrical Engineer, and therefore an expert on electrics and electronics. Plus, both he and his company have been involved with a number of Wind Turbine projects and have, and are creating, effective controllers and other equipment that get the best out of any wind project.

I understand the basics of Aerodynamics and how they apply to a VAWT. Eventually, I will have designed and fabricated an optimised VAWT which produces a steady charging current of 3-4 amps in prevailing winds with an optimum output of around 12 amps..

Objectives of the Project.
I own a 600litre Reef tank system (see image above) that is a living Memorial to Nic, our daughter, that we lost a couple of years ago.

Over time, I have converted everything on the system to 12V to reduce the electricity consumption. I now have a system that draws less than 30A.when everything is on.

The objective is therefore to produce a Wind Turbine that is capable of producing a steady 3-4 amps in prevailing average wind speeds. With a maximum output in the region of 12amps at a rotor speed of around 200rpm and, once one has been built, to produce a second one..

Essential elements in the design

To achieve the output figures listed above.

Living in a built up area the rotor had to be quiet, cope with turbulent winds, and produce current in the prevailing average wind speeds of 12-14mph.

The control system has to be capable of measuring the effectiveness of changes and modifications I make to the rotor, converting from AC to DC, protecting the battery bank, converting 12V to 240V, and switching from turbine to mains electricity automatically..

Final comments re this Instructable

Hope it is fair to say that this Instructable will be worth following if you are in the least bit interested in building your own, effective VAWT. Unlike other projects I have read, this one WILL work, and will be easy to copy.

IMG_0119.MOV(516x290) 22 KB
Remove these adsRemove these ads by Signing Up
craftclarity2 months ago

I'd love to see a video of it in action! It looks really well-designed.

lauriesed (author)  craftclarity2 months ago

Thanks for your interest, movie attached to the front page