Introduction: Naturally Cool Cob Playhouse

Here in Central California summers are very hot and dry. Being outside can be uncomfortable, so we wanted to create a naturally cool (cool as in temperature) area for our son. Since the ground here is full of clay, we thought a cob layer on a playhouse with a living-roof would provide sufficient cooling...and it works! This play area is one of the coolest spots on the property during the blistering hot summer heat. It also stays bone-dry inside during the winter.

Since I used scrap-wood and earth already available to me, I only had to purchase a few items. Total Cost: $30.00

Rather than focus on building the actual structure, this instructable covers the cobbing part of the project.

This project was spaced out over two months to give each step plenty of time to dry, settle, harden and adjust.

Step 1: The Structure

Using some leftover wood from a previous construction project, I was able to put together a sturdy frame to hold the living roof (which is very heavy). I also used some oak limbs for columns in the front. Those limbs might look thin, but the oak-wood here is like iron, and will probably outlast the rest of the structure.
The living roof is around 5 inches deep, with a layer of roofing tar at bottom (dried properly), thin layer of gravel on top of that, a layer of old cotton rug found at the local thrift store on top of that, and finally the soil, I have 2x4's spaced out to help hold the soil in place (you can just make them out in the photo). Also, plenty of drainage along the edges for excess water to run out of. Note that there is plenty of roof hanging away from the house all the way around.

Step 2: Underneath the Cob -stain, Paint and Moisture Barrier

To keep the wood dry, we caulked and painted the inside, and then stained the outside with a dark-brown stain. Tar paper was used as a moisture barrier between the ply-wood and cob to prevent rotting.  You can see the black tar-paper against the plywood. I then added some scraps of woodstrips around 1/2 inch thick, and put a layer of wire-fencing on top of that.
The result: sturdy wire-fencing held 1/2 inch away from the surface. This will be what holds the cob in place.

You can also see that I have brought in rocks and earth around the base of the playhouse. This gives it more thermal-mass, which is how this structure stays cool during the hot summer. Thermal mass will absorb the heat and release it at night.
I also added sand in front of the house for comfortable bare feet playing

In the second photo, grass is already growing on top of the roof. We did not have to plant anything, as the dirt we put on for the top-layer already had the seeds and roots in it.

Step 3: Muddy Muddy Cob

Now comes the fun part: mixing and mudding. The dirt where we live is naturally clay, so the only thing we had to bring in was sand. Luckily, when our neighbors moved out the month before, they left a large sandbox full for us to use.
The sandbox was almost impossible for the kids to play in during the summer because it was in the sun, and also had turned into a kitty-litter box. (burning hot sand with stinky cat poo, yck!)
Converting the sandbox into a more fitting play-structure for our climate was the right move.

As there are plenty of websites that cover mixing cob, I will forego that here. I will just go so far to say that most of the websites I read about cob were people building serious houses, so they were very rigid in their requirements of fine-sifting the dirt and carefully measing the mixing amount.
Since I was building a mere playhouse, I was not so hard on myself. I simply dug up the natural clay, mixed in sand and straw, and plopped it onto the house.
It was A LOT OF WORK! Even this tiny playhouse required quite a few wheel-barrows full of clay that I had to dig up. We have a seasonal creek-bed that I can dig as much as I like. It had plenty of tiny gravel bits, clay and sand already, so I just mixed it with the sandbox sand until it felt right.
You have to use your feet to get the mix really blended well. Dont even waste your time trying to do it with the shovel.

Mix the mud, straw and sand until it is like peanut butter. Plop it on the wall starting from the bottom...continue until it is completely coated.

Let it dry for a week or more

Step 4: The Final Layer

Once the thick layer of mud has sufficiently dried, there will be cracks all over. Not to worry. That is natural. The final layer will take care of that.
By making a mix of some slightly  sifted clay, sand and cat-tail fluff,, you can add a final layer that will seal those cracks and provide a lovely light-brown finish. It does not take many heads of cat-tail, as each head will put out a huge amount of fluff.

You can also use horse-manure, which also has a fine fiber in it that will work. I used a mixture of both the cat-tail and horse-manure, since some nearby neighbors have horses and it was easy to get to. Once it is mixed up and dries it DOES NOT smell like horses or poo. Just a clean sort of earthy smell.

Apply your final layer..about an 1/2 to 1 inch thick. let dry..apply another if you need to.

This structure has held up fine for one year. It lasted through winter rains, and 2012 hottest summer on record. Inside the house is cool and dry. The little porch has play-sand (mixed with rounded-smooth river stones to discourage cats but still be comfortable on little bare feet).
Cob structures are also fire-resistant. One other thing we have noticed is that no wasps have made nests here, which is unusual for our area. Generally we have wasps-nests on every structure available. For some reason the wasps have shunned this play-house.

This small playhouse has, in total, over 40 wheelbarrow-full mounds of dirt. The roof, walls and around the base are loaded with dirt and rocks. That is where most of the work is: hauling dirt.
However, the end result is a huge amount of thermal mass that easily absorbs that summer heat, and provides a comfortable place to play for the kids.

Comments

author
CigarSmoker2 made it!(author)2016-01-28

Little house on the shire. Really, just too cute.

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SpT1 made it!(author)2015-06-14

dog house also...dogs can enjoy the outdoors and stay cool!

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SpT1 made it!(author)2015-06-14

i really love this. its so charming and cute. i think this would be a good plan also for my rustic outhouse some day....cooler the better. Have some land off the grid....

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sires6 made it!(author)2013-07-29

Nice. I can see this as a chicken house, too.

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Kweek made it!(author)2014-09-25

That's what I'm thinking.

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Yard+Sale+Dale made it!(author)2013-07-04

That's impressive. It's so cool of you to build your kids a playhouse.

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Yard+Sale+Dale made it!(author)2013-07-04

Would some kind of tiller work well in mixing up the cobb material?

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ghettocottage made it!(author)2013-07-05

A tiller might work for mixing the cob, but since the cob has so much straw in it, I foresee a lot of gunk wrapping around the blades.
Some people, when building larger structures, rent a cement mixer for the job, which apparently work really well.

author
mheather made it!(author)2013-05-30

Hey there, this is great! I've seen cob structures when visiting The Farm in Summertown, TN and intend to use it to make a shelter for some small livestock. If I might ask, what are the (rough) inner and outer dimensions here?

author
mamalaoshi made it!(author)2013-06-18

What a good idea to use this idea for livestock shelter!

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ghettocottage made it!(author)2013-05-30

Thanks for all of the wonderful feedback! I just now went out and measured.
On the outside:
highest peak is: 65 inches (roughly 5 1/2 ft)
back wall wide: 68 inches (a little over 5 1/2 ft)
length including porch: 8 1/2 ft
length of just house excluding porch: 54 inches (4 1/2 ft)

inside:
55 inches highest point
63 inches wide back wall
48 inches wide side walls

author
myrrhmaid made it!(author)2013-06-09

I love this!! Thanks for the inspiration! Our next project is going to be making one of these into a cob chicken coop!

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ghettocottage made it!(author)2013-06-11

I would love to see some photos of a cob chicken coop

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AtticusAcre made it!(author)2013-06-03

Oh, I so love this, too! But, what I was really excited about is that our family plans on rebuilding our old chicken house. We live in a high desert area, in Southern California, and it is rather hot in the summers. We have a great eco system on our property and do have cooler/shadier spots, but it would make the hens even more comfortable with this fantastic idea! My question is, does the roofing tar, alone, waterproof the wood? Or should I shingle, too? The plants would need watering more often than there is rain and I was concerned about the wood roof being damaged. Thank you for your help and thank you so much for this inspiring submission!

author
ghettocottage made it!(author)2013-06-03

Honestly, the living-roofs I have read about online mostly use thick pond-liner. However, I was on a budget, and did not want to turn this into an expensive project. Once I had the roof structure built, I bought two gallons of UV Resistant Roof Patch/Coat, and just coated the heck out of the entire roof, let it dry, and then added another coat...let it dry, and then I think there was enough for a little more coating..let it dry some more. After it had dried completely, I then took the garden hose to the roof (still no soil added yet) and let the water run for quite a while to test. Once I was confident the roof was sealed, I then added my layer of gravel, carpet, soil.

It has been a year now and the inside stays perfectly dry...not sure how it will do in the long term,...

author
AmyCat59 made it!(author)2013-06-04

For smaller structures, see if anyone you know has a discarded, leaky old waterbed. That'll give you LOTS of heavy vinyl with which to waterproof, and if you're painting things with Roof Patch anyway, it'd fill whatever holes were there that made the leak. Free alternative to Pond-Liner...

If there's a FreeCycle e-List in your area, that'd be a good place to ask.

author
ghettocottage made it!(author)2013-06-04

that is a great idea. Is that something people discard often I wonder?

author
AmyCat59 made it!(author)2013-06-04

Well, it's sorta hard to fix leaky waterbeds (patches have to hold on slick vinyl even when you have several hundred pounds of people-weight pressing on the bag, and hold against the weight of all that water trying to get out) and if they do leak it can make a mess inside the house. We've learned that bed-pads over the vinyl helps a lot when one shares a bed with cats!

If we hadn't had space in the basement to stash the old one when we replaced it, we'd have probably dumped it (this was before I knew about FreeCycle). If anyone wants to pick up one from Eugene, Oregon... :-)

author
AtticusAcre made it!(author)2013-06-03

Lighter weight creeping ground covers with flowers would be pretty as an alternative, too. :)

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Groomergrl75 made it!(author)2013-06-04

LOVE THIS!!;) totally gonna have the hubs build this for out girls!;) great work!!;)

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matthewabel made it!(author)2013-06-02

This is absolutely amazing. Would love more detail on the structure itself, pre-cobbing.

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ghettocottage made it!(author)2013-06-03

Hi. I made some sketches and posted as another instructable about the basic frame:
https://www.instructables.com/id/The-Structure-for-Cob-Playhouse/

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Renee%21 made it!(author)2013-06-03

Wow, how clever! The use of natural elements is awesome.

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flyingpuppy made it!(author)2013-06-01

This is a keeper! Question on the roof: is there any way to make it lighter? Can you plant something, e.g. creeping thyme, that would need less soil/gravel than grass? And install a mister for watering to keep the water weight down?

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cfuse made it!(author)2013-06-02

Perhaps use perlite or vermiculite mix with the soil to reduce the weight?

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ghettocottage made it!(author)2013-06-02

Just keep in mind that my goal was to create a structure with enough thermal-mass to keep the temperature down. As I mentioned, it really works well. Yesterday was 99 deg.Inside the playhouse if felt cool and mild.

author
flyingpuppy made it!(author)2013-06-03

Well answered. And that gives me my answer as well, since it doesn't get as hot here in the Oregon desert. We might have the misfortune of a frozen and cracked roof if we were to have that much wet mass exposed to the frigid elements at night. Thanks!

author
ghettocottage made it!(author)2013-06-02

reducing the thermal-mass of the roof might possibly make the playhouse less cool in the extreme heat. However, you could possibly offset this with some misters or watering system as @flyingpuppy mentioned

author
ghettocottage made it!(author)2013-06-01

That is a good question. My initial thought is that the weight difference you save would not be enough to justify making it more shallow; however, I have seen grass grow up through cracks in the concrete. I have no doubt that you could easily find something that would happily grow in shallow soil. Crab-grass comes to mind. That stuff, once started, will grow just about anywhere

author
DeeRilee made it!(author)2013-06-02

Love this!!!!!!!

Our 'outside dog' hates the heat, and I'm wondering if this would suit her!!!! She HAS a wonderful dog house (with vents & insulated)....that she refuses to even enter! >.<

She reigns the porch at the moment! LOL

author
ghettocottage made it!(author)2013-06-02

We have a Chow who resembles a big fat furry lion. Part of his day is spent under the porch of this play-house. He does not go inside, but I think if the door were larger, and the floor were dirt or sand, he would sleep inside.

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hcarbery made it!(author)2013-06-02

A really cool build! I wonder could you make an adult sized one..??

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ainzinga made it!(author)2013-06-02

This would make a great doghouse for my two mixed breed mastiffs that absolutely hate hot weather!

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sparkleponytx made it!(author)2013-06-02

What a lucky kid, to have you as a parent! This is the best playhouse I've ever seen. Awesome!

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annieannie made it!(author)2013-06-02

This is really super fantastic.. makes me want to be short and young again.. oh heck, I don't need to be short and young to enjoy a little play house as this!! Voted indeed!!

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mgrubb made it!(author)2013-06-02

I am so in love this! This is the coolest playhouse ever!! I was curious b/c I have a wooden playhouse that I built in the back yard, but we always have an insect problem. Do you have a way of curbing the insects from moving in? Thanks so much!

author
ghettocottage made it!(author)2013-06-02

We have not done anything special, other than caulking and painting inside so there is not many hidden cracks and crevices.
I am not sure if the cooler temps keep the bugs ou?. The real mystery is the wasps. Not one single wasp nest on this structure in the year it has been up. EVERYWHERE else on the property has wasps nests.

author
qewt made it!(author)2013-06-02

awesome!

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dkkim made it!(author)2013-06-02

What a beautiful project! I hope the kids were involved in building it and appreciate how it works.
I've been reading more about some of these alternative construction methods over the last year or so... What a great idea to use them for a play house. In this case, it's totally valuable in and of itself, but I was just thinking it's also a great way to experiment with new construction styles.

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ghettocottage made it!(author)2013-06-02

My thoughts exactly. I have always been interested in alternative building. Want to experiment: build a playhouse!

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msburny made it!(author)2013-05-30

Love this!! Is it strictly restricted to children?? Ha! I could hang out myself,lol.

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ghettocottage made it!(author)2013-06-02

sometimes, when we have visitors over, I will find an adult hanging out inside the playhouse. They usually have an apologetic expression on their face and explain they "just wanted to see what it was like inside".

author
yellowcatt made it!(author)2013-06-02

What a fabulous project.
Like the idea of the green roof, does it need the thermal mass to keep it cool or could you use something like vermiculite to grow the plants in?
I remember learning about cob buildings years ago in Devon, when they were being built they would take the topsoil of to get to the clay throw some straw on the clay and water it, then drive the livestock through it to mix it up. after building a few cob houses there would be quite a deep hollow where the clay had been taken, this filled with water and became the village pond.

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Dr_Stupid made it!(author)2013-06-02

Looks good, Mr. Frodo. ;-)

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lindarose92 made it!(author)2013-05-31

OMG your kids must be so happy for this! This was my dream house...and still is...just a little bigger :D
Wonderful job!!

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makijim made it!(author)2013-05-31

That's beautiful! What a great gift for your kid! Freaking awesome!

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How2BRandy made it!(author)2013-05-30

That is such a great project and inspiration! If given an opportunity, i would totally make a hobbit's shire home in my backyard.

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sonicrz made it!(author)2013-05-30

That really is cool

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audreyobscura made it!(author)2013-05-30

This rules! Thank you so much for sharing this!

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