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This Baldor grinder has been in my shop since 1973 and for unknown reasons I never got around to making suitable rests for it. This photo shows what I came up with after a few moments with a measuring tape. The materials used were 3/8 X 1" and 3/8 X 4" hot rolled bar stock, which were on hand. The smaller links are 2" on center and the longer ones are 4", yours will probably vary. The rest (orange) pictured on the LHS is the finished model with 3/8" carriage bolts acting as pivots. The rests shown on the RHS are shown as a trial assembly to check the fit and to mark which pieces were to be threaded. These pivot holes were initially drilled 5/16" dia. and temporarily mounted together with 5/16" bolts. The reason for this is, 5/16" is the proper tap drill size for 3/8"- 6 coarse threads...........more on that later. All of the adjustments were located on the LHS of the rests so that the pivots are all tightened with a down stroke.
Step 1Material Layout
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Cut one piece and accurately drill out the holes (5/16" dia). You can use this as a guide to layout the balance of the four identical pieces. I am presently without a metal chopsaw, so I used a 4 1/2" angle grinder with a very thin cutting wheel. The length of each piece was marked out by clamping the sample in place and scoring the length, with the cutoff wheel, then marked the holes in the drill press. This way all the holes are drilled identically. The sets were then matched up and marked, shown in a later picture.
http://img37.imageshack.us/img37/1992/pict0241.jpg
http://i.imgur.com/YztV0.jpg
http://i.imgur.com/RcLLI.jpg
And here is another sliding tool rest I made:
http://img98.imageshack.us/img98/8955/grindbench.jpg
A really old one I did:
http://img560.imageshack.us/img560/8273/sparkydonep.jpg
A rest in the flat:
http://i.imgur.com/l4ldS.jpg
Sort of my whole grinder bench:
http://i.imgur.com/nF8yR.jpg
A little tough to make out but I still have to make a rest for this grinder:
http://i.imgur.com/SX3pn.jpg
I want to make a perpendicular bar Tormek style rest and guide for this one.
http://www.youtube.com/watch?v=fSUa1iFUzkM&NR=1
I figure I want to go with a Tormek bar style guide because this grinder arbor already has guide holes in it. Just I have some sort of they fit bolts slid into them now. I am going to have to buy some drill rod before I actually do the project.
I lightened up the image and drew some arrows where I mean: