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NiCrome "hotwire" ignition for propane flame effects

Step 3Stand + infrastructure

stand + infrastructure
So now you've lit propane with a glowing wire. That's not useful at all unless you've got some sort of stand, and you can do it in a nice manner.

Your stand needs to
-Shield the nicrome from wind. Nicrome is EXTREMELY wind sensitive
-Be okey with being bathed in flames. your metal will get very hot, since it is inside fire.
-Be able to transmit power to the nicrome and not disintegrate at hot temperatures.
-Be adjustable: The point where your column of propane is ignitable is dependent on pressure, altitude, and the will of god, so you need to be able to adjust each ignitor both into and out of the column, but also towards and away from the nozzle.

You will need at some point heat resistant wires. Copper conductor wires are completely unsuitable for this application, and they will vaporize, leaving a cool greenish residue on the nicrome coil. This is less than optimal.

I'm going to explain things with the pictures and captions here.

McMaster part numbers:
Ceramic tube "thermeez"
88175K31 $14 for 25 feet
heat insulated wire: 800 degree rated, 14 gauge.
8209K17

And probably the most dangerous thing I've used in a while, is KOPR-Shield, a copper suspension that reduces the resistance of plugs by a phenomenal amount. Our system used drop cords to connect the different ignitors together, and we were getting an extra 7Ohms from the plugs! (Cheap home depot shit), so with this Kopr Shield we reduced that to .5 Ohms!!! The downside is that any stray bits of this conduct better than wire, and it's only slightly safer than throwing all your electrical cables in a puddle of water.
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Author:seraphus
Just your average robotics and fire arts tinkerer.