No-Sew Spandex Tensile Shade Structure by kronick
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Too much sun? Make yourself some shade! This instructable comes from an idea I had about a way to make simple, fast, and cheap shade structures out of spandex (Lycra) fabric. This method lends itself to experimentation since it doesn't require sewing or permanently altering your materials. It'd be great for a temporary display for an event that needs a splash of color and some relief from the sun.
 
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Step 1: Tensile Structures

There are two main categories of forces that a material can experience: tension and compression. Think of tension as a pulling force and compression as a pushing force.

Most permanent buildings are made of materials that work well in compression, like brick and concrete. The weight of the building itself and the stuff inside it push down and compress the walls to keep it standing. Buildings that are made of compression materials are usually heavy. The Romans used a lot of stone. They were fans of compression.

A structure like your average camping tent works via tension - the space is enclosed by fabric that is stretched between a lightweight frame. You put stakes in the ground to pull on the fabric so it stays more or less in the same shape. When you think tension, think ropes and fabric. Some of the best rope-structure builders were the Incas. They built suspension bridges that spanned canyons and terrified their European visitors.

Wikipedia will tell you more about tensile structures.

One of the advantages of tensile structures is that you can span a very large distance without using a lot of material. This is why the longest bridges in the world are suspension bridges with a deck hanging from cables in tension.
Shela says: Nov 18, 2012. 11:08 AM
Sweet, I love it.
Thraeryn says: Aug 24, 2011. 10:41 PM
I hope to do this very soon! I'm curious as to any tricks you may use to lash the fabric to the longer supports. (I have no idea what I'll have available to which I can tie, aside from poles.)
Valster says: Aug 26, 2010. 7:03 AM
Great idea! I can't say I'm going to do it this year but it will definitely go in my favorites for future reference. How about durability? Do you put the shades up only when needed or leave them up for the summer? I laughed when I saw that you were using pennies. I immediately thought of using washers instead 'til I realized that pennies were cheaper!
valhallas_end says: Jan 23, 2010. 5:12 PM
Interesting...I wish I had seen this sooner - we've been looking at shade sails, but decided the hardpoints necessary and the sails would be too expensive, so we went without.  This might be something to test in the spring.
Valster says: Aug 26, 2010. 6:57 AM
I could have written your reply. I even bought sunbrella fabric to try to make my own. It's collecting dust in the basement.
kronick (author) says: Jan 23, 2010. 6:13 PM
I'd love to see what you make if you do experiment with this. Please post pictures!
valhallas_end says: Jan 23, 2010. 8:41 PM
Definitely.  Out of curiosity, where did you buy your spandex?  We have no local companies that carry Lycra in large enough rolls, and the internet had far too many clothing sites to sift through.  I found a few with raw material, but only in skinny strips or truly hideous patterns.
kronick (author) says: Jan 23, 2010. 9:10 PM
I got mine from a local discount fabric supplier (specifically http://www.sewlowdiscountfabrics.com/). Usually you'll be able to find a place that carries mill ends or leftovers of lots of different fabrics for cheap. Usually they're very unorganized and you'll never know what you'll find. I'd recommend finding a place in person so you can feel what you're getting. Short of that, you might try eBay.
rose.yell says: May 3, 2010. 5:36 AM
So inventive, really clever!
Really have to try this one!
prank says: Oct 1, 2009. 5:52 AM
wicked cool, sam-o
l8nite says: Sep 30, 2009. 10:27 PM
They really do look cool and remind me of what my dad did when camping (or just a picnic) He had an old sail from a long gone sailboat and he'd tie it to trees or other convenient posts
MrGreggan says: Sep 30, 2009. 12:59 PM
Very clever use of spandex. Here's a company that makes similar structures:

http://www.pinkincdesign.com/
rimar2000 says: Sep 30, 2009. 7:26 AM
This shape is really beautiful
kronick (author) says: Sep 30, 2009. 11:25 AM
Glad you like them! I wish I could claim them as my design, but these forms come directly from nature and the physics of using materials in this way.

If you want to see more natural shapes like this, check out Felix Candela and his work in concrete - it's based on similar principles.
lafnbear says: Sep 30, 2009. 10:25 AM
Love the non-permanent, nomadic nature of this idea! Also, a practical side-benefit of the gaps between fabric pieces: wind passes through the gaps, so it relieves wind pressure against the fabric itself (ever see commercial printed ad banners with semi-circles cut into them? Same principle...)
NE-Phil says: Sep 30, 2009. 5:05 AM
Love it! A very clever instructable.
SeamusDubh says: Sep 29, 2009. 7:29 PM
Now that's quite simply brilliant.
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