The largest single piece of furniture I’ve ever made is this stepped cabinet. Finished piece is 8 ½’ tall and over 10’ long. This project has been great, although it almost fell over on top of me at one point
Step 1: Getting Started
1. I started with several client meetings and design iterations for the cabinet.
2. Once the design was finalized, I did some calculations and headed to the lumberyard and bought 5 12’ 8/4 boards of black cherry to build the frame of the piece.
3. Back in the shop, I cut down all the rough boards except for one, which I made the longest members with. Then I straightened one face and one edge of each board on the jointer and then sent them all through the planer to get even and consistent thickness of 1 13/16”.
4. After that, I ripped all the boards on the table saw down to 1 13/16” squares and sent them all through the wide belt sander to achieve even 1 3/4” square stock.
5. Then I carefully calculated a cut list for the stock and cut all parts to length on the table saw.