Basics of Beginning of the Top Secret Bunker Project and Removing Soils by Senseless
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I've been pondering a second house under the one I just finished building bunker style for tornados and just because it would be fun.

A big part of the labor involves moving the sand and clay from under the house to the backyard and if you've ever watched Escape from Stollagg 17 and really thought about the dirt in the socks trick, a Yard of Sand is a Lotta Socks...

I started with a crawl space under about half the main floor of the house, and about 4 foot of head room, and a 3 by 4 foot doorway halfway up the steps or four feet above the bottom garage floor.

Pyramids have always fascinated me, the shear tonnage of them and I always wonder what they are resting on, the backgrounds always seem to be sand that can flow over time and they have stood for so long a simple shape transferring energy over a large base and when I was thinking of the bunker Idea realizing in Florida at some point I was going to dig into a water table and a heavy pier might over time sink like the Kansai Airport, KIX not being built by kids and needing hydraulics and such to keep it sitting level I thought that an inverted pyramid would be less likely to sink since to go down you'd need to also push some vector off in a horizontal type way and then I thought some more and having been hit in the head but not necessarily made foolish I guestimated 2 feet as about the maximum cliff you could dig into a seam of sand and have it expect to stay put as long as the sand was kept damp and if it collapsed it would probably go to a 45 or so meaning if I stayed more than two foot plus a fudge factor away from anything that might be adversely effected by having it's legs pulled out from under it, in the most broad sense of the term it should be fairly safe...

I added 2 and 2 and a few more and decided the simplest thing to do would be to dig down two feet, form a temporary wall about 4 inches thick, drive some rebar a few feet into the ground and tie them to some running horizontally inside the pour, carry in a few hundred 80 pound sacks of concrete mix, pour the wall, telescope in and repeat the process a few time digging down to pull the rebar from the first pour at and angle and tying it into the rebar for the next one and then when it was 4 or 6 or however many feet high depending on the load next to it I'd form one more wall and end up with vertical smooth walls that are thicker on top than they are at the bottom just like an upside down pyramid.

The deeper I go the less floor space I have but it seemed doable and since I watched the well be put in and dug the very large hole seven years ago into the hill so I could have a level mostly below ground for hurricanes and such, this being Florida after all and things happen, I had an idea of what type of soil was down there, and new there was a seam of clay that was fairly thick and guess that since the lake is about ten feet below the height of the bottom garage I probably could come close to being able to dig down at least one story without it turning into a sinkhole but I also new it would be unwise to just start building something without first taking a look at what was really down there so I decided on a test shaft to test construction methods and get soil samples at certain depths and most importantly how deep you can dig without hitting water since dampness and closed up places don't go well together and an ideal emergency shelter is ready at a moments notice even if it has not been maintained for a decade.

At least I think so since I have seen many 1950's era bunkers built for the cold war that are now long flooded because it costs money to run a sump pump.

Fort Walton Beach is full of them if you look hard...
 
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Step 1: Walk Like an Egyption

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Being not Lazy but hopefully practical I realized there wasn't much fun in working in a four foot crawlspace hunched over and for the time being the only way in and out for anything was the door way halfway up the stairs, I figured it best to start near the opening to save the distance I had to shovel but not so near that you'd need a ladder to crawl down under the house if a pipe broke or something and compromised by first digging down 2 feet below the opening which let me stand up as soon as I got under there and then dug to the left of that and cleared a ten by ten floor area for the test shaft.

This was just sand but under normal situations the crawl space stays very dry which is more dumb luck than anything so I would need to spray it with the hose a bit to soften it up since there is a small amount of clay in it as well.

I started by cutting a sheet of plywood wide enough to fit over the steps forming a ramp between to block walls filled with concrete once again having spent many moments pondering the building of Pyramids it's entirely possible I meant to do this when I first laid the blocks for the bottom level just like how the supporting columns in there holding a beam so I can have 20 foot spans above are spaced so you could knock a hole in the back wall of the bottom garage in an area that just happens to not have rebar like it was meant to be sawn open with a partner saw and then drive a BobCat under there and go to town but that would imply long term planning and possibly lead to a much longer post than intended but it was pretty simple to shovel sand out the opening then when I got a big pile shovel it into wheel barrows and use it to fill in lowspots in the yard.

And it was good exercise!
Rishnai says: May 3, 2008. 2:37 AM
Brother mole! I can totally see myself doing a dig like this the instant I get a house with an unfinished basement. My neighbors would just see a growing pile of dirt, and the fellow across the street crawling under his house all weekend, every weekend.
Senseless (author) says: May 3, 2008. 7:44 AM
I have a plan for the dirt LOL.

I'm extending my seawall and gonna use it for fill so no big dump trucks to give me away...

http://www.flickr.com/photos/senseless_/2455170505/
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Rishnai says: May 3, 2008. 9:27 PM
Mwahahahaha! They shall never know about the bunker! Sneaky, and useful.
gurgle528 says: Oct 19, 2010. 5:41 PM
unless your wife goes on instructables lol
cowscankill says: Sep 11, 2009. 6:00 AM
Very incredible! I have always wanted to something like this, but in my stupidity I might make the house cave in when digging under it. Is there any other good places to put a hidden bunker?
Hightechk says: Sep 25, 2010. 7:08 PM
why not in your back yard
Senseless (author) says: Sep 26, 2010. 11:39 AM
Well then my wife could see me building it...
Hightechk says: Sep 26, 2010. 12:37 PM
ah good point
Senseless (author) says: Sep 26, 2010. 7:14 PM
Actually for Cows that's a great place trust me digging a hole with a back hoe you could build one in a week, just put it in a place not likely to get covered with fallen trees so you can get out or at least let someone know where ya are before hand...
nutsandbolts_64 says: Feb 13, 2010. 3:05 AM
I can imagine myself digging a post-apocalyptic bunker while I reinforce my fortress house with sandbags! 
abadfart says: Jun 15, 2009. 2:39 PM
nice now i can hide from the government and storms
bart10655 says: May 7, 2009. 2:50 PM
I am making one kinda like this i will post my progress as i do it. It might take me a year or so tho.
GEAR says: Feb 9, 2009. 11:56 AM
Ya, I know I am a little bit beind the times but I just came across this hole of yours so I have to say... Hats off to you, Your hole looks very nice and well done. I dug a hole in the back yard that I will have to send you a picture off, just because I am at work now and my pictures are at home. Hats off to all who dig holes.
Senseless (author) says: Feb 9, 2009. 12:25 PM
I remember being about 4 and getting caught by the landlord for digging a hole next to the house we rented then. I found a wide swath of large stone for drainage against the basement walls and was almost to the footer when I saw a shadow...
GEAR says: Feb 11, 2009. 5:01 PM
Good man you have a couple of years on me then. My first real digging adventure was when I was in grade 1 and I started undermining the bus stop shelter. A couple of weeks later it fell into the ditch, ooops. At any rate I shall subscribe so I can keep track of your digging, and I will post a picture of my hole one of these days. later,
irritant#9 says: Sep 8, 2008. 11:19 AM
Interesting instructable. Could you add comments to your pictures? Also a few periods would be cool.
Senseless (author) says: Sep 14, 2008. 10:57 PM
Periods are over rated as well as comma's... LOL actually I caved in the left side of my head a while back and I think that's where I used to keep the proper grammer and puncuation stuff.
Hollon says: Dec 16, 2008. 7:34 PM
I was thinking the same thing as irritant. Haha, you do realize "The deeper I go the less floor space I have but it seemed doable and since I watched the well be put in and dug the very large hole seven years ago into the hill so I could have a level mostly below ground for hurricanes and such, this being Florida after all and things happen, I had an idea of what type of soil was down there, and new there was a seam of clay that was fairly thick and guess that since the lake is about ten feet below the height of the bottom garage I probably could come close to being able to dig down at least one story without it turning into a sinkhole but I also new it would be unwise to just start building something without first taking a look at what was really down there so I decided on a test shaft to test construction methods and get soil samples at certain depths and most importantly how deep you can dig without hitting water since dampness and closed up places don't go well together and an ideal emergency shelter is ready at a moments notice even if it has not been maintained for a decade." is only one sentence?
Senseless (author) says: Dec 18, 2008. 4:24 PM
I got hit in the head pretty hard in the accident and have a lot of trouble with words and such. My life's a run on now...
Solderguy says: Oct 11, 2008. 6:14 PM
About how much would a project like this set you back?
darkmuskrat says: Jun 2, 2008. 4:16 PM
The easiest(not quite legal) way to do this is just to insert a 1 1/2 inch(or more...more would be better) plywood box with reinforcements the size of said bunker under the ground where you want it when your building your house, dig a hole(you should have all the machines there. then dig it up later through your basement XP
toastyboy says: Apr 22, 2008. 12:26 PM
This is very very VERY cool! I can't begin to tell you the times, I've talked through the idea of building a bunker with my friends and wife, and then have never done it. I would just LOVE a bunker like yours, I always wanted an 8' cube bunker in the garden, ideally with access through the garage floor. Thanks for the detailed explanation, I've really enjoyed reading it. all the best -Dan
Mr. Rig It says: Apr 21, 2008. 3:42 PM
Great Job Senseless Very cool. Please feel free to add any and all of your home improvement projects to my group. I know you have added one, but it would be great if you added your other as well. Here is my group Home Repair, Refurbishment, and Projects and great job!
gmjhowe says: Mar 31, 2008. 2:34 AM
wow, nice job mate!
Senseless (author) says: Mar 31, 2008. 4:34 PM
Hey Thanks! I'm just practicing before I try and do a serious project and I really need to know exactly how high the water comes up those pipes in the ground since I will want to have a natural drain. I shot them down to different depths during the drought we had been going through and started with the bottom floor five feet above the level the water came up them but we've finally gotten enough rain to fill the lake up and it comes up them about a foot higher than the concrete bottom. That means I only have head room for a single story since I want at least four feet of drop from the main floor to the drain since this will basically be a concrete swimming pool underground. If I ever had a pipe break while I don't want to rely on power to run sump pumps and gravity is free. The seam of clay on top of the water table is about 20 feet thick then turns into a thin mix of water and clay so generally it is very dry under there so I won't need to worry about concrete floor wicking water up from below but the pipes pierce through the clay to the top of the water table and I sucked out the top layer of clay and water and put about a yard of gravel around the base of ten inch pipe and then put a four inch pipe inside that and filled around it with gravel and capped it with concrete then poured the floor around it so it should drain a pretty good volume of water in an emergency but I won't be able to do two stories which is OK. Dang that's a run on...
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gmjhowe says: Apr 1, 2008. 2:58 AM
Your a pro - keep up the good work! Extremley high quality - but then it could just be that it all looks so complicated to me!
Senseless (author) says: Apr 2, 2008. 3:06 PM
I'm going to make a bunch of short videos and keep adding them here. I have trouble with words cause I was in a wreck and caved in the left side of my head so I imagine I make things more confusing than need be but a stream of pictures can say about 30,000 words a minute if that myth is true...
gmjhowe says: Apr 3, 2008. 4:45 AM
yes, my friend, that myth is truth. Its not that u made them more complicated, its just im a graphic designer - different proffession - therfore different knowledge!
Senseless (author) says: Apr 3, 2008. 8:35 AM
Dang I could use a graphic designer LOL.

I ran a small ISP with about 1500 customers but I'm better at fixing broken computers than making webpages...
gmjhowe says: Apr 4, 2008. 3:03 AM
Looking at the site, i must say its not that bad, nice and simple, well laid out. i have seen far far worse.
jehan says: Apr 1, 2008. 9:04 PM
i am in the process of building a bunker in my back yard but its much harder since it all clay and i am hand digging it. i cant find a easy way of removing it without a lot of work.
Senseless (author) says: Apr 2, 2008. 12:48 PM
You could make a pit in the clay and try and see if it holds water in which case you could pump it out the same way if you had a good supply of water but if you're on a city water system and paying by the gallon it's and expensive method and clay makes a mess when it settles out, you almost need a secnd pit to collect it and burry it under some sand. I've rented back hoes with extand a booms and dug some pretty deep holes quickly if you have room to get one back there. If I could fit one under the house I would lol but that's down the road aways at this point....
Senseless (author) says: Apr 2, 2008. 9:14 PM
Try a Terramite!

They are pretty small it's like driving around an over grown Tonka Truck but I bet the site has specs and I imagine they'd fit through a four foot opening if you had that much space and if you idle down tracks are pretty easy to operate if clearances are tight.

I'm guessing you need to leave the soil on the property so are you going to end up with a mound system? If you need to cut the grass on the thing keep that in mind when your doing your last grade.

You could spend a day or weekend if you need some practice and have a good sized pit in no time.
jehan says: Apr 2, 2008. 7:49 PM
yea i live in the city so i cant use the water. i have been piling the clay around the sides of the hole so it is deeper. i really wish i could get a backhoe but i cant get one to were i am digging it. i didn't pick a very good place since it is behind my shed so i cant get any big equipment behind it.
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