3 Simple Ways to
Share What You Make

With Instructables you can share what you make with the world — and tap into an ever-growing community of creative experts.

PhotosPhotos

Share one or more photos of a project, recipe, or whatever you've made, quickly and easily.

Step by StepStep-By-Step

Share your step-by-step photos with text instructions of what you made so others can do it too!

VideoVideo

Share your how-to video. You'll need your embed code from a video site such as YouTube.

Oral-B Sonic Complete Toothbrush Battery Fix

Oral-B Sonic Complete Toothbrush Battery Fix
This project shows you how to replace the batteries in an Oral-B Sonic Complete toothbrush. This is a great electric toothbrush, but Oral-B tells you to toss it when the internal rechargeable Ni-CD batteries die. Aside from the wastefulness of that, the toothbrush costs about $90. So, when my father's toothbrush finally died, we decided to replace the batteries anyway. This project requires soldering, and there's some risk you'll destroy your (presumably nearly dead) toothbrush when taking it apart and putting it back together.
 
Remove these adsRemove these ads by Signing Up
 

Step 1Supplies

Supplies
The key here is ordering the battery. We found ours at the NICD Lady, a Sanyo KR-600AE with solder tabs. As of 7-29-2009, you could find it on this page:
http://www.nicdladyonline.com/shop/?shop=1&cat=13

As far as I can tell, all NiCD cells are 1.2 volts, and this one appeared to be almost exactly the right size. Since the toothbrush can hold enough charge when new to go for a week without recharging, we figured that even if these didn't exactly match the capacity of the original NICD cells, they ought to work.

Because the device was designed for NICDs, you ought to replace the battery with a NICD.

Beyond that, you need a soldering iron, solder, maybe an X-acto knife, some long-nosed pliers, a hemostat (we used a paperclip instead), and some electricians' stable.
« Previous StepDownload PDFView All StepsNext Step »
17 comments
Apr 12, 2012. 8:09 PMdrbarlow399 says:
This works great! Thank you for saving me some $$. The batteries have changed model numbers but the website points you to the right ones. Saving the leads is key and there is no need to use solder. If you bend over the leads and tape the batteries together the spring holds it all together when you put things back together.
Jan 24, 2012. 5:55 AMeaster egg says:
I broke my thin copper wires off. Does anyone have a close-up picture of this section or a schematic? I have 4 wires but I only see 3 point to solder. Does one of them need 2 wires?
Jan 29, 2012. 2:37 PMfixthis23 says:
There are massive guides, batteries and howtos available under www.epmtec.de hope could help you out.
Dec 7, 2011. 1:45 AMflying dutchman says:
By the way: also in the Netherlands you can buy the two battery pack with soldering leads. Very easy to install following the instructions with this type.
www.defotopagina.nl
Jul 29, 2011. 7:54 AMbigbri66 says:
Great instructions! Replaced mine and my wife's batteries and have another set ready for the next toothbrush that fails. All for less than $20 including shipping to fix $300 worth of toothbrushes. Used http://www.batteryprice.com You can get the batteries with or without soldering tabs already on them.
Thanks
Jan 11, 2011. 11:30 PMbertus52x11 says:
Excellent, I needed this Instructable!
Thanks!
Oct 3, 2010. 12:13 PMepicuro64 says:
Excellent intructions! Thank you!
Aug 9, 2010. 8:15 AMatisha says:
My professional oral B 6000 has only one battery. I presume I only need to replace one. I am not sure what soldering means. Do I need to burn it? The top lead has been left attached to the main unit while I pulled the battery out. I want to know if I need to solder the new one, or can I just insert a new battery in and hold the lead will somehow touch and make a connection without soldering. Also, I have broken one of the four wire while pulling out the thing. I don't know how to solder back what seems to be a thin wire. Will toothbrush work with three wire? Anyway to go around it? Can I twist a connection wire around it or something? Please help! Thanks.
Jul 30, 2010. 10:10 AMdavegrin says:
Your instructions were really useful Paul. I would only add the following: 1) Prying the tags off (see psj above) is really sensible 2) Soldering the batteries together is tricky. If I do it again I will try dry contact, as the spring in the base exerts a lot of pressure 3) Essential to tape the batteries together before you insert them, otherwise the spring tries to force the joint upwards. If you are in the UK, I got my batteries from: http://www.budgetbatteries.co.uk/ and they only cost £5.52 including shipping.
Jul 1, 2010. 4:17 AMkeefP says:
Excellent post. A you tube search on 'How to Solder', £8 for an ebay solder kit. £8 for batteries incl post. Half hour following your very precise instruction....and a working toothbrush. Now waiting for a battery for my dead Bosch IXO!! Great stuff
Nov 6, 2009. 5:57 AMjo0ls says:
In the UK I used batteries I purchased from maplin.co.uk. With p&p it cost £10.97 to repair. I purchased the tagged 2/3 AF NiMH 1100mAh batteries.

It's charging up right now. Done my bit for the environment, battled built in obsolescence, and saved a few quid in the process.

Thank you, and your dad, for the instructions.
Apr 13, 2010. 2:33 AMhayzey says:
You can get the Sany KR 600AE batteries from www.cellpacksolutions.com They will ship across Europe. You can get the batteries here with p&p costing only £7.93 to repair.

Here is the link: cellpacksolutions.com/Search_Data_Sheet.asp
Feb 17, 2010. 3:17 AMjo0ls says:
It's still working 3 months on...
Mar 22, 2010. 7:35 AMpsj says:
 Whatever you do, DON'T CUT THAT TAPS.

If you use a small screwdriver to pry these taps off the batteries, there will be plenty of space to solder. Use the long nose plier to flatten the taps before soldering. I got 2 Sanyo KR600AE for less than $5 with taps and welded together.

Thanks for sharing.
Feb 16, 2010. 7:05 AMrobroy3 says:
I found the Sanyo KR600AE batteries at www.onlybatterypacks.com. They also have a two cell pack with wire leads which may be easier. They also have low shipping costs.
Sep 4, 2009. 6:50 PMgive_it_here_jack says:
the existing batteries are showing a voltage of 2.6 volts and I can pull 5amps off them using my multimeter (only tried it for 1 second) so I'm not sure if replacing them will help.
Jul 29, 2009. 7:05 PMWard_Nox says:
it occurs to me you could rework an electric tooth brush into a sonic screwdriver fairly easly

Pro

Get More Out of Instructables

Already have an Account?

close

All Steps Viewing
View all steps of an Instructable on the same page when you're a Pro Member.

Upgrade to Pro today!
6
Followers
7
Author:paulhogan
Howdy! I'm a high school student in Fairfax, Virginia (A bustling suburb of the nation's capitol). I love cooking, photography, bicycling, and reading. I'm constantly in some theatrical show or ano...
more »