2011-10-12 20.28.13.jpg
Untitled.jpeg
Oscar the Grouch is my newest costume. I'm going to attempt to describe how you can make this. This costume took around 50 hours and the cost was around $150.



What you'll need:
- Green Fabric / Fur - 2 Yards (I went to this site - http://www.fabricempire.com/mongolian-faux-fur-olive-green.aspx)
- 2 - 4 inch styrofoam balls (for the eyes)
- Lots of hot glue (I used 2 bags) and gun
- 1 - 20 gallon tin garbage can
- Pipe insulation (to protect your arms for the holes you cut out in the can)
- White paint
- Black paint or sharpie
- Coveralls
- 1 zipper 40+ inches
- 1 pair of garden gloves
- Wire coat hangers (for eyebrows and hands)
- Brown spray paint
- 1 - 15 inch rubber ball
- A good amount of Paper Mache.
- A pair of Scissors
- 1 yard of black cloth
- 1 small piece of red cloth
- 2 - 2 foot Pvc Pipes
- 2 L shape Pvc connectors
- Duct Tape
 
Remove these adsRemove these ads by Signing Up

Step 1: Oscar's Head - Part 1

273740167_364.jpg
2011-09-03 22.48.38.jpg
2011-09-05 00.09.32.jpg
2011-09-05 01.21.43.jpg
2011-09-05 01.21.56.jpg
2011-09-05 01.22.12.jpg
2011-09-07 09.35.55.jpg
2011-09-24 17.20.58.jpg
This step was prob the most time consuming. I had a hard time deciding on what size his head should  be. Ultimately, I ended up using a 15" inflatable toy ball. Considering how many time I resized and reduced the size of this, I now suggest just using a basket ball or similar size. I then used paper mache over the ball. Once it was dry, I just stabbed it and started cutting it in half and then almost into quarters. I then took one top half / quarter and attached them together with a piece of cardboard and hot glue.

The green strap on the top is what holds my 3 fingers (middle, index, and pinky). I attached this strap with hot glue. And then my thumb goes into the bottom loop. The pointer finger goes into the blue loop to move the eyebrows (see step 2).
1-40 of 41Next »
sheinonen says: Oct 13, 2011. 2:04 AM
Amazing. Looks like he came off the set of Sesame Street!
kazmataz says: Oct 13, 2011. 9:05 AM
This is fantastic! Now all we need is a Slimey the Worm, and the gang's complete.
ChrysN says: Oct 13, 2011. 4:14 PM
Awesome, I love how you can move his eyebrows too, nicely done!
porcupinemamma says: Oct 23, 2011. 6:59 AM
Absolutely Fabulous!!!!!!!!!!
Manbuddha says: Nov 22, 2011. 9:15 PM
you got shafted!!! you should have one first place!!!this costume is awesome ...Who Does't love Muppet's... brilliant!!! Oscar rocks all sesame street!
alejzp says: Apr 16, 2013. 1:04 PM
Ohhhh very very nice... I have thought about doing this costume but I had a doubt since the first time I saw it... it is regarding the head... And now that I see you did it so well I'll ask you and hopefully you can help me...

OK you have the paper mache head ready, you cut it in half and then in quarter as the main guy explained... when you attach the cardboard to make the mouth how deep does it go? I mean from the whole circule the hard palade lets call it how deep into the mouth goes? is it half of the circle so that you have space for your hand?

Another question I have is if the semicircle you have lets say the top part of the head is it the hole circle or you also have to cut some of the paper mache on the back of the head? is the back of the head soft or hard?
amenhotep4 says: Oct 21, 2012. 12:33 PM
We did it!!! Best Costume Ever!!!!
We went for the more traditional Bruno with the jacket and the red shirt. I can't even look at Oscar anymore, he creeps me out. http://www.instructables.com/files/deriv/FO1/FQ9S/H8CVL5Y0/FO1FQ9SH8CVL5Y0.THUMB.jpg
DSC02296.jpgDSC02298.jpg
GB_Costumes (author) in reply to amenhotep4Oct 21, 2012. 1:24 PM
Nice job! Looks great!
amenhotep4 says: Oct 8, 2012. 2:30 PM
do you remember what the approximate dimension of the body is?
detroitgrass says: Sep 23, 2012. 6:25 PM
Looking at the parts list. It says you used a tin can. All I can find are stainless steel trash cans. Where did you buy the tin can? Also, if you cut the 4 inch ball in half for the eyes, you only need one 4 inch ball.
GB_Costumes (author) in reply to detroitgrassSep 23, 2012. 7:46 PM
Yeah, stainless, buy just 1. Sorry I blew up.
Makkie74 says: May 5, 2012. 5:03 AM
It's great! I'm a guy from the netherlands , and i'm going to make this custume!!!
I'll hope its going to be easy..

Thanks.

Makkie
seanpbell says: Nov 19, 2011. 6:21 PM
I am going to keep my eye out for a old beat up trash can and when i see one im taking it and replacing it with a brand new one ,im sure the owner of the can wont mind at all for the upgrade,how did u go about covering the back of the head and neck areas ?
GB_Costumes (author) in reply to seanpbellNov 22, 2011. 1:39 PM
I just used the green fur and glued it... Took lots of patince and glue... I also, posted on facebook asking for a old used tin garbage can before I purchased one.
seanpbell says: Nov 19, 2011. 6:19 AM
great costume im woreking on one for next year, i plan on installing a very small speaker either in the front of the can or in his head and download a bunch of sayings onto an mp3 player which will bev in the mouth which i can control with my hand,im wondering how did the head hold up with just paper mache? i have made something similar but covered it with fiberglass but i think it may get to be av little heavy. so you have to take it off to use the bathroom? is your hand inside his head or behind the head under the fur?could u post a diagram of how the eyebrows are rigged up ,i think i got an idea of how it is but i want to make sure
ftt says: Oct 21, 2011. 10:33 PM
Is the top section of the head bigger than the bottom section?
GB_Costumes (author) in reply to fttOct 23, 2011. 7:20 PM
No they are they same size.
SteveGerber says: Oct 15, 2011. 8:14 PM
This is a great costume! I'm thinking it would be even more awesome if you could make him talk. One way would be to have a set of prerecorded digitally recorded phrases that you could trigger, but the phrase set might get old rather fast since Oscar couldn't really hold a conversation. Perhaps a better solution would be to give yourself a costume that covers your whole head (Bert or Ernie perhaps?) and then have a toggled microphone leading to a speaker inside Oscars mouth. That way you could speak for Oscar (insulting people in the proper context) without anyone seeing your mouth move. You'd want to rig your own costume mouth to move too, of course, so you could have conversations with Oscar. Or maybe your costume could be the muppet Beaker would doesn't talk too much. ;)
GB_Costumes (author) in reply to SteveGerberOct 15, 2011. 9:10 PM
I feel like mastering vantriloquism would be easier...
mntbkrguy in reply to GB_CostumesOct 20, 2011. 12:44 PM
First: Awesome Job!

In the show the garbage man has a rather simple face and never talks so Steve's idea of wearing a mask would work and no need for the sound system or moving parts on another mask.

I am don't think it's needed because my first thought was how do you drink your beer with your hands in the puppet! but I am sure Oscar can be somewhat helpful in holding the glass.

Again great job! I was completely thrown off in the video trying to figure out how you controlled the puppet.
SteveGerber in reply to mntbkrguyOct 20, 2011. 1:23 PM
I didn't remember that there was a trash man on Sesame Street, but apparently his name is Bruno.

mntbkrguy in reply to SteveGerberOct 21, 2011. 10:45 AM
That's him, I didn't realize his garbage can was so dinged up That would be an easy detail to add.
GB_Costumes (author) in reply to mntbkrguyOct 23, 2011. 7:38 AM
Also, Thanks for the comments!!
GB_Costumes (author) in reply to mntbkrguyOct 23, 2011. 7:24 AM
Yeah, I thought about doing that. But like you said, you didn't realize it looked like this. I figured nobody else would either. This costume takes a long time to make as it is. But could you share what you would do to add this look?
mntbkrguy in reply to GB_CostumesOct 24, 2011. 7:25 AM
This is just off the top of my head off the top of my head, but I might see if scrubbing it with some scotch-bright pads and then some baking soda. I am not sure if that will have the same effect as the patina on an old garbage can but it may add some age. If you do want to try it maybe do the bottom or where it will be against your chest so no one will see it if it's not going to work. I haven't messed with the different chemicals that speed up the aging process of metals but it is definitely on my list.

You are completely right about no one noticing. I can see everyone so enamored by Oscar who would pick out something like the condition of the garbage can. It only stood out after seeing a side by side comparison.
Again great work!
svassair says: Oct 21, 2011. 6:08 AM
Where did you get a 20 gallon tin garbage can?
GB_Costumes (author) in reply to svassairOct 23, 2011. 7:24 AM
I found this at Menards. Any hardware shop should have one.
amenhotep4 says: Oct 19, 2011. 12:40 PM
Do you have approximate dimensions of the pieces of fur you cut for the body and the length of the arms? This is the greatest thing I've ever seen. The only problem with showing up at a party in this is trying to top it next year.
SHIFT! says: Oct 17, 2011. 9:17 AM
"This is a terrible, terrible idea and a horrible Instructable. Truly the worst costume I've ever seen on this site." (Remember everything is backwards for Grouches, so I actually LOVE this muppet replica! But don't tell Oscar-he hates to be loved.)
dennisdiamond says: Oct 16, 2011. 7:26 PM
WOW!!! NIce job!!
zzebrowski says: Oct 16, 2011. 12:13 PM
Awesome. So jealous.
GaryB101 says: Oct 16, 2011. 11:27 AM
Mass props to you! That's beautiful!
skipernicus says: Oct 16, 2011. 11:21 AM
That is a beautiful thing - a clever illusion. Since you did so much work making the costume animated, I really want to see it in motion.
haventmadeabombyet says: Oct 14, 2011. 12:39 PM
I'd hate to wear this at a crowded party, but so far this is my favorite Halloween Instructable . Nice job on the arms, btw.
tburke3 says: Oct 14, 2011. 6:37 AM
Very cool costume of my all time favorite Muppet!
alejzp says: Oct 13, 2011. 4:10 PM
Hello, I am so thrilled by your costume that feel I need to make it...

I have a question mainly for the head... when you cut the paper mache ball in half and then in quarter you did it to shape the head into a flatter ball right?

Then when you put the cardboard to the mouth did you do it all the way around or until like the middle of the paper mache halfs so that the mouth is not that deep in? I don't know if you understand exactly what I mean but the head/mouth/eyebrow part was the hardest to undertand... I just looooooove it...
GB_Costumes (author) in reply to alejzpOct 13, 2011. 5:26 PM
Yeah, that's why I did that. Because Oscar's head is not a ball. It's an oval.

As for his mouth, I guess you could just fold a cardboard circle in half and glue that to the top and bottom on each quarter. So yeah, I didn't want his mouth to go far back.

Also, this was very time consuming... Much harder to make than I thought it would be. But hopefully, this tutorial helps.

Thanks for the question!
mikeasaurus says: Oct 13, 2011. 2:55 PM
Love it!
Honus says: Oct 13, 2011. 11:33 AM
That is awesome!!
lamaredskin says: Oct 13, 2011. 6:24 AM
quick question i i cant grasp how u made his eyebrows and mouth move?
1-40 of 41Next »
Pro

Get More Out of Instructables

Already have an Account?

close

PDF Downloads
As a Pro member, you will gain access to download any Instructable in the PDF format. You also have the ability to customize your PDF download.

Upgrade to Pro today!