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Skin-On-Frame Outrigger Sailing Canoe. Chapter 1: Deck, Keel and Cockpits

Step 7Glue the Decks on the Gunwales

Glue the Decks on the Gunwales
Lay the deck on the gunwales and see how it looks. The deck is still in two pieces. We'll glue on one half completely, then do the other one.

Mark how far the first deck extends over the sticks.
Paint your glue on the deck and the mating surface of the gunwale stick.
I don't have enough clamps, so I'll hold them in place with temporary nails.
After nailing the deck on, check to see if it's tight by squishing the deck onto the gunwale. If glue squeezes out or if there's a gap, add whatever clamps you have.
Repeat with the second half of the deck. Epoxy and butt the two halves up squarely. Try to make them straight. Try to make the edges straight.
Put the whole thing in the sun to make the epoxy cure quickly.
When it's hard, remove the clamps and pull the nails.
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Author:TimAnderson
Tim Anderson is the author of the "Heirloom Technology" column in Make Magazine. He is co-founder of www.zcorp.com, manufacturers of "3D Printer" output devices. His detailed drawings of traditional ...
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