steps 1-7 = photo instructable
step 8 = video instructable
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+ about an inch of 7/8" or 15/16" dowel rod.
+ a saw, a drill, a file, tinsnips.
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This should give you a clue:
http://www.flute-a-bec.com/accordgb.html
Drill the first hole about an inch and a quarter from the bottom. Play it. With a keyboard or digital tuner find the closest matching higher note. To fine tune it, start grinding off the end of the recorder a little at a time. Making the recorder length shorter raises the pitch. Check the note by playing it after each pass with a grinder. Sneak up on it.
Once you match the note, drill the next hole 1 1/16 inch up the barrel. It is wise to start with a smaller drill bit. This should give you a whole step. Check the note to the next whole note on your designated tuner. If it is a bit flat, make the hole a little bigger with the next size drill bit. If it is a bit sharp, you need to make the hole smaller (good luck, that's why you should start with a small bit).
Next hole 1 1/16 inch up.
Next hole 1 inch up.
Next hole 1 inch up.
That gives you a four hole recorder. The scale will be a custom key to your flute, but it will at least be playable.
If your flute is longer, add more holes, an inch at a time.
Remember, the order of notes in a scale is:
whole step, whole step, half step, whole step, whole step, whole step, half step.
This is how Native American Flutes are often tuned, which are similar to recorders, but include a separate air pressure chamber.
http://profs.sci.univr.it/~gonzato/whistle/
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