Introduction: Pack Basket
This is a backpack basket that is also known as a "Trapper's Pack" or "Adirondack Pack". The measurements of the finished pack are approx. 7" x 14" x 17" high. It weighs in at 3 pounds.
This instructable will be in three parts: Feet, Basket, and Straps. You can do this project in a day, or stretch it out over several days. It will test many of your skills: woodworking, basketry, and sewing!
Step 1: FEET
Two pieces of wood, 1x2x14", I prefer pine because it is easier to work with, you could use hardwood if you like it
Something for the bottom of the basket. Today I am using corrugated plastic, a yard sign that I found in the trash (not the one in the picture but the same stuff). 7" X 14" . You can also use thin wood, but do not use cardboard
Two 7" long "slats", I am using a yardstick, also from the trash, any thin, narrow wood or even plastic is fine
Saw, I am using a battery operated saw for speed, but a hand saw would work
Tape Measure and Pencil
Chisel, to chip away the unwanted wood
Optional: Paint, paintbrush
Step 2: Feet, Continued
Mark Location And Width Of Straps
The straps I am using are 1.5" wide and I am setting them 2" in from each edge. Use a small saw, like a coping saw, or set a circular saw on shallow cut--you only need enough space for the thickness of the straps. Cut several grooves, remove wood with a chisel, and sand. OPTIONAL: two coats of paint. I am using green to match the straps.
Step 3: BASKET
One roll of 7/8 reed
One roll of 5/8 reed
Drill with bit
Small Screws, OR hammer and small nails
tape measure, pencil
two long pieces of thin, bendable wood, I am using ash today, which is hard to find, but I have used: Leather belts, fabric belts, plastic strips, and different kinds of wood, including pine lattice slats
paracord, and lighter
those "feet" you already made
NOT PICTURED: a 10" piece of leather belt, for the handle, Cleveland bolts, in assorted lengths, and a board
Step 4: Starting the Basket
First, soak your reed in warm water, to get it nice and bendy. You should soak or at least spray your reed with water between every step, to keep it flexible.
From you 7/8 reed, and using the tin snips, cut ELEVEN that are 46" long, and FIVE that are 54" long. On one of the 46" pieces, make a mark at 23", and on one of the 54" pieces, make a mark at 27". Loosely weave the bottom of the basket, with your marks in the middle--the 6th and 3rd reed. Tighten your weave to measure 7" x 14". Make sure the bottom is SQUARE and that the ends are EVEN. This is the foundation, so it is worth it to spend the extra time to get it just right. These are the "spokes".
Step 5: Attach the Feet
Very carefully slide the feet under, making sure the "strap gaps" in the wood are facing UP. Place the corrugated plastic (or whatever you are using) on top, and place the wooden slats on the edges. Drill pilot holes, and insert screws, or hammer small nails down the edges. Be careful to use the correct length screws or nails, and do not put one in where your "strap gaps" are. When you are finished this step, the bottom will be secure, and you can pick it up.
Step 6: Cut One "Spoke" in Half
On one of the middle reeds on the long side, cut a 1/4 piece away from the middle of the reed, making it into two. You will treat this as two seperate reeds.
Step 7: Start Weaving!
Get your roll of 5/8 reed --weaver--out of the water, and taper 3 feet of one piece (just cut it to a long, tapering point with scissors) Starting on one of the short sides, start weaving your basket, making sure to treat the cut spoke as two spokes, and keeping each spoke straight up and down, pay attention to keeping the corners square, tight, but not too tight! Under, over, under, over, pushing the reed down to make it tight and keeping everything even. By the third or forth 'row', your basket will be taking shape, and will be easier to handle. Continue this until you get a couple of inches from the top of your shortest spoke.
Step 8: Adding a Weaver
Of course, the weavers are not one long piece, so you will have to add one when one runs out. When you get to the end of one, cut it even with the FRONT of a spoke; then start your next weaver by tucking it in behind the previous spoke. You do not need glue or anything, your reed should be damp, and when it dries it will tighten, and if done right, you will not even notice this. It is hard to explain, please look carefully at the photos.
Step 9: Finishing the Top
When you get near the top, taper the last few feet of weaver reed, just like you did the first, by cutting it to a long, skinny point. Finish weaving. Cut all the spokes that are on the INSIDE of the basket flush with the top. Fold and tuck all the spokes that are on the OUTSIDE of the basket, towards the inside. I find it helps to cut them into points. The top of the basket should be fairly even all the way around.
Step 10: Adding the Rim
If your rim material is any kind of wood, you will want to soak it for this next step, if you are using sturdy fabric or leather, no need to soak.
Bend your chosen rim material to fit the top of the basket, adding the inner rim first, then the outer rim, marking it to overlap approx 4", cutting it to length, putting it back in, and clamping it. I like to overlap the inner rim in the back, and the outer rim in the front.
Optional but nice, I added an approx. 10" piece of leather belt, another "recycle center" find, sandwiching it between the inner and outer rim, drilling two holes, and adding Cleveland bolts, only to the back of the basket, where the handle is.
To give the basket a nice shape, I wet the back, and clamped it to a board, until it dried.
Step 11: Rim Stuffing and Whip Stitching
Carefully place a piece of paracord, cut to size, in between the inner and outer rim, removing and replacing the clamps as you do so. This is called "rim stuffing", and will make the top of the basket look better, hiding the jagged egde of the top of the weave. Note: You can use many different items for rim stuffing: Yarn, sea grass, paracord, or you can skip it altogether if you want.
To whip stitch your rim into place, start "sewing" through the holes in the weave, at a diagonal. Pull it nice and tight the whole time! When you get to the front of the basket, mark, drill, and add one Cleveland bolt to hold the rim together. (see photo) When you get back to where you started the whip stitch,( I started at the handle) turn around and go back the other way, making "X" shapes along the top of the basket as you go.
When you are done, knot the paracord on the inside of the basket, and seal ends with a lighter.
Step 12: STRAPS
Approx. 18' of webbing, cut into three 6' pieces Today I am using 1.5" wide cotton webbing, but I have also used karate belts, and auto seat belts.
One buckle that fits webbing
Three sliders that fit webbing
Scissors, needle, thread
Step 13: Straps, Continued
Sew one end of one 6' piece of webbing to the middle of a slider. Thread on one half of the buckle, thread webbing through the slider, then sew on the other half of the buckle, making sure the 'top', or cosmetically pleasing side of the buckle and the web hems are all where they are supposed to be.
Sew one end of 6' webbing to the middle of a slider. Run the other end through the slider, fold the loose end over approx. 5", folding it the OPPOSITE way that you folded it to sew on the slider. Sew down the 2" at the edge, leaving a 3" loop. Repeat with the last piece of webbing.
Step 14: Attach the Straps
Take the "loops" on the straps, and, hem side down, wiggle them through the slots on the bottom of the pack, going from the "back" to the "front" of the pack. Bring them up to the rim. Now lace the belt with the buckle, through the loops. Lace it though the large shoulder loops on the other side. Buckle, and tighten.
I usually sew, just a few stitches with a needle and thread, to hold the belt in place, without these stitches, it tends to slip down. Normally I would use a dark green thread for this, I used tan thread so you could see.
Step 15: Go Have Fun With Your Basket
Fill your basket with goodies and go for a picnic!
I hope you liked this extra long instructable, if you did, please vote for it in the Outdoors Contest.
I will try to answer any questions you have, in the comments section.