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Paint Your Car With Rustoleum

Paint Your Car With Rustoleum
Do you have a fun car that you just KNOW will go faster with a brand new paint job?

This method is based on the idea of using a foam paint roller to put many layers of Rustoleum on your car. Except, I used a professional airgun and only 2 coats. The result? Pretty dang good, for the money.

Why?

So why Rustoleum? Well, on the internet you can find people who rolled it on, and the cars look pretty good. But most of all, you can get a quart for under $5 at any hardware store, whereas automotive paint can be 20-50 times that much.

I have a neighbor who has a paint shop in his garage, so I got to use his spray gun. You will need a spray gun and air compressor, but if you don't you can still try rolling on the paint.

Other thoughts:

Throughout the project I kept telling myself, "self, if this works out...you'll have to do an Instructable on it," and it worked out, so this is my first instructable.

Note: I'm not liable for....anything. If you ruin your car, my condolences but remember, YOU did it. However you probably won't ruin your car unless you try.
 
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Step 1Preparation

Preparation
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  • paintcan.jpg
  • spraycan.jpg
  • sandpaper.jpg
  • carOld.jpg

First, you'll need some items:


  • A car you're willing to ruin the paint job on
  • 2-4 quarts (depending on size of car) of gloss Rustoleum - color of your choice
  • 4 or more cans of Rustoleum auto primer spray paint
  • 1 quart of acetone
  • 1 can of Bondo (optional)
  • Sand paper - 120, 400, 800 grit (or the closest you can get)
  • Mixing can/bottle/whatever
  • Stir stick
  • Masking tape and paper
  • 4" super-fine foam paint roller (optional)
  • Spray gun - bigger nozzle seems to work better
  • Air compressor - big enough for the spray gun's requirements
  • Dry, well-ventilated area to paint in
  • A bunch of misc. tools - these may include screw drivers, ratchet sets, allen wrenches, a can of liquid wrench
  • 2 gallons of diligence

You'll do well to make sure the primer is Rustoleum, to ensure compatibility (paint can act stupidly if it doens't like the primer). Also, use dark primer if your car color is dark (blue, green, black, etc) and lighter primer if the paint is lighter. This way you won't have to spray on 20 coats to cover it up.

It's also a good idear to handle any bodywork your car needs. If you don't want to do this, get a professional to do it but see if you can have him skip painting it to save money. However, for small dents Bondo (or any number of superior, more expensive fillers) is really quite easy to use. I had to replace a destroyed fender and bondo a big dent on the hood before painting, but it was a lot easier than you'd think.
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348 comments
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May 22, 2012. 4:07 AMNew car search says:
I don't have knowledge about this but i heard spray color in best for car paint..


new car models
May 16, 2012. 9:04 AMNotNeilSlade says:
I did this method and would have not learned to paint otherwise. I am proficient enough at this to post. 8:4:1 ratio - paint, acetone, hardener (Valspar from Tractor Supply, available other places on the web) Will try 5 parts acetone on next job. No primer used, paint looks ok still after a year. I believe I saved over $10,000 doing myself (bus) - Had paint tinted on universal paint machine and just did a second bus and it looks GREAT, 2.5 gallons of Rustoleum used. I will paint my older classic cars in this method as the paint isn't really shiny enough for new types of paint. Will have to try a clear over the top as everything I have been warned about kept me from doing this YEARS ago. No Primer, painted over different collors and bare metal. I think the hardener is key but if you can't get any, try 8:5 and see for yourself, just leave in sun for the rest of the day. It works, and it really is that cheap. Just see for yourself, I used $15 HVLP gun from Harbor Freight - painted a fender a year and a half ago as a test and it still looks good, no protection, no hardener.
Apr 13, 2012. 1:59 AMxxjhansenxx says:
i am on the fence on whether or not i want to spray paint my car or roller paint it. Spray paint requires less sanding and dries faster. Im not completely sure about the benefits and what they are of roller painting verses spray painting besides being more cost effective. However, my real question here is: Is it possible/practical to spray paint the base coat and then roll on the clear coat. I want the base to be black and the clear coat to have specific metal specks in it. Ive decided that i am going to have to roll on the clear coat. With that question aside, i'd also like to know if when applying a clear coat like rustoleum auto body clear coat, would i still want to cut it with mineral spirits to make it easier to apply with the roller? OR would that ruin the clear coat?
May 13, 2012. 8:34 PMneilslade says:
All this work- and using soft enamel that is made not for road and auto use- but to paint furniture. You can use real urethane which is far superior and made for autos-- and roll it on if you like, although it is far easier to just borrow or rent a compressor and spray it on.   A quart of decent single stage real auto paint is all of $35. You don't need to apply coat after coat after coat, etc. Far easier, far better paint.
Neil
May 13, 2012. 9:19 PMxxjhansenxx says:
well, i have already primed most of my car with the rustoleum auto primer. I havent bought the paint yet. Can the urethane be put over the rustoleum primer? and where can i get it? i only have advanced, auto zone and carquest around me. I have a napa near me but every time i drive there, they arent open. weird? I am open for any ideas. but i dont want paint peeling. the rustoleum auto paint is a laquer and according to rustoleum, it gets raelly hard so that was my thinking for the process... regular rustoluem with the hard stuff over it. im an amature at this so i will take any good advice.
I dont have access to a spray gun or a compressor and after buying tons of new parts for my car i dont have the extra cash to start spending on things like that... however, im not sure how much things like that would run me so please dont think i am just trying to count those out as options. I just assume they will cost me more than i have
Apr 14, 2012. 8:52 PMasanchez6 says:
its better it use spray gun its nice
Apr 15, 2012. 2:34 AMxxjhansenxx says:
i dont have access to one or everything it requires to work.
May 11, 2012. 4:22 PMtinker234 says:
there is a triger for spray cans you could use that
May 11, 2012. 7:19 PMxxjhansenxx says:
tinker, i dont really know what you mean by that. I had considered getting the clear coat put into spray cans but that is just going to cost a lot and defeats the purpose of not spending so much. ive made my budget a bit higher than 50... more like 250 because of all of the supplies to do it right as far as sanding discs and body filler and primer
May 14, 2012. 1:25 PMtinker234 says:
i meant that there is http://www.google.com/products/catalog?q=spray+can+handle&hl=en&prmd=imvns&bav=on.2,or.r_gc.r_pw.r_qf.,cf.osb&biw=917&bih=497&um=1&ie=UTF-8&tbm=shop&cid=9086268114377819105&sa=X&ei=DGqxT6jLGZPTgQfm06iHCw&ved=0CHsQ8wIwAA

that could help with the spraying
May 14, 2012. 10:21 PMxxjhansenxx says:
spray paint is going to cost so much as you dont get very much out of a can
May 15, 2012. 5:35 PMtinker234 says:
yes i thought that might help if you decided to go that that way but rolling it is a better option
May 15, 2012. 9:43 PMxxjhansenxx says:
yea, i appreciate it. thanks! so does anyone have experience with issues with the rollers or pad things? I took off my hood scoops and spoiler and i got those prepped and i did the first coat with the foam brush and it came out decent and then i did the next layer with the high density roller to see which application looked better to me... The roller looked better, application-wise, but there was bits and pieces of small debris in the paint that i had to buff off.. im not sure what caused that im certain that the roller will get the car done quicker but i dont want to have to keep buffing off the particles of crap that rose to the top.
May 26, 2012. 7:44 PMtinker234 says:
yea you got to clean really well before you start
May 14, 2012. 10:21 PMxxjhansenxx says:
yea, but i dont want to use spray cans for the paint... how does this work with regular paint from a can
Aug 4, 2008. 4:05 PMtsbrewers says:
" I highly recommend you read the original source of this method (which inspired this entire project) here:
http://www.rickwrench.com/50dollarpaint.html"

Just thought I would correct this, here is the link to the original place this cult got started,and is actual referenced in the above page. martin tibensky on moparts.com

Apr 5, 2012. 8:14 AMwilliam1370 says:
But it was popularized here, so who cares.
Jul 15, 2011. 6:32 PMhjenkins3 says:
What are your thoughts on using a can of rustoleum spray paint--- NOT a professional spray gun--- instead of can of paint and brushes?
Nov 7, 2011. 12:57 PMsixsixzero says:
Just recently rolled this van.... Its my dirtbike hauler, so no expensive paint job required!
Feb 9, 2012. 2:13 PM13blue says:
Nicely done. That's a good looking van.
Nov 7, 2011. 12:53 PMsixsixzero says:
Spray paint will not hold up anywhere near as well as spraying it or rolling it. Ive done both, and they both work fine.
W spray cans you must remember, they use alot of thinner in those so they sray out of a can effectively. You would have to multiply your coats by 10 to get the same coverage, thickness as well as keeping a good blend. It is very hard to overlap, w/o overspraying w a small can like that....just doesn t do the job.
Oct 26, 2011. 1:46 PMm2mps says:
The problem with using a spray can is that the film build (how thick the paint is) is not very thick and the thicker the paint coating the better the protection, also the primer needs to be good to give good adhesion to the metal try here for a good range of paints www.promain.co.uk
Aug 4, 2011. 1:03 PMvespera says:
I was considering doing this for my motorcycle. The surface area of the fairings is nothing compared to that of a car, so a can of spray or two could do the job.

I've done light coats of spray before with cans, and even have an air brush but it is no where near the quality required to run rustoleum through it. The fairings on my bike are removable and all made of fiberglass.. going to give it a try, I think :)
Nov 7, 2011. 9:28 PMelimasmx says:
Oh my, now I want to buy a cheap, old car just to paint it a bright color.
Nov 7, 2011. 6:25 PMwirenut1980 says:
Looks good. I once used spray cans of stone creations to paint my car. It made touch ups easy to match and the best part I even had a few cops take the time to check out the paint job!
Jul 6, 2011. 12:02 AMrobbs says:
I have '91 Buick Skylark, that I plan on rolling by hand. Between coats, you wet sand to eliminate the orange peel effect and you use different sand paper grit each time. What puzzles me, won't you have the orange peel look everytime?! I guess, what I'm asking, how does the smooth surface appear as though you sprayed it? Is it because of the many layers and correct ratio of paint & mineral spirits. Also, if Rustoleum doesn't carry my color, where do I go to march the color? BTW, I'm a female attempting this task. Thanks for the input!!
Oct 26, 2011. 1:39 PMm2mps says:
Try using Rustoleum Combicolour it can be applied by brush and will self flattern and look like it has been sprayed available at www.promain.co.uk or call them for advise 01462421333
Oct 25, 2011. 11:43 AMryguy425425 says:
I don't know about other brands but any Benjamin Moore store should be able to scan the color of the actual car and mix a can of paint to match. I would however still do the whole car as the finish will most certainly be different.
Aug 14, 2011. 6:37 PMLtFransky says:
You can't really "match" the colour with Rustoleum (or Tremclad for Canadians) The idea is to paint the whole car a new colour. When you wet sand you final coat, you use 1500 - 2000 grit wet/dry paper and then you need to buff the paint by hand or with a mechanical buffer using a polishing compound. Once that is done (it's a LOT of work) you apply a hand glaze ( http://www.amazon.com/3M-Imperial-Hand-Glaze-39007/dp/B0002NUNIO ) and polish that layer.  Then you apply a quality wax to give you that wet-look shine. 
http://www.hotrod.com/techarticles/body/hrdp_0707_1962_ford_falcon_budget_paint_job/viewall.html
This is what Hot Rod magazine did.

And BTW, being a female makes no difference to your abilities.  Don't let anyone tell you differently. 
Dec 29, 2010. 10:58 PMkidharris says:
This is in response to a number of comments scattered throughout these pages. Although I am not a professional painter, do not work in a paint store, and have never painted a car with Rustoleum, I have painted a few cars in my 60 years and have developed a few opinions on the subject.

It's been my experience that fisheye's are caused by not completely removing all the wax off the old paint job, particularly if there was any silicone-based wax on the old paint. The wax must be removed with a solvent/cleaner/wax remover, sanding will just spread it around. If you know that you are going to be painting the car sometime in the future, stop waxing it and allow the old wax to wear off as much as possible and then there will be less to clean off.

In addition orange peel is caused by too much humidity in the air, or water in the paint, and can be alleviated to some extent by controlling the drying time using more thinner and/or painting on low humidity days or in a humidity controlled environment. I once (when I was young) painted a van under a awning while it is was pouring rain, you should have seen the finish on that.

I am not a big fan of clear coats. Most professional auto painters love clear coats because they do not have to be buffed and polished which saves them a lot of time and therefore they make more money. Paint stores love clearcoat because they get to sell more product. It is crucial in using clear coats that you use one that is designed for the paint. Even then most of the really crappy looking paint jobs that you see on the highway where the paint looks all wore out and patchy/chalky/faded on the top of the hood and roof is caused by the clear coat wearing away and the paint underneath not having any wax on it. Sometimes too thick of a clearcoat causes it to act like a magnifying glass and damages the paint underneath and can cause the clearcoat to peel off, especially over dark colors. This, of course, also gives the professional auto painter more work. In addition, clearcoat makes small paint repairs a real pain to do.

Although clearcoat definitely has its place (some paints will not shine well without it, and it can add depth to special effects) I'm a little tired of people hollering clearcoat, clearcoat, clearcoat like it is the ultimate cure for all painting problems and will make your paint job last forever. It simply is not true.


Hope this helps some of you who are contemplating painting is your car with what ever paint you use.
Sep 9, 2011. 4:24 PMjohnlvs2run says:
Yes, that is helpful. Thanks
May 20, 2011. 7:31 PMpfred2 says:
I like using clearcoat for the added depth. Really the best paint I ever used was a 2 stage process and the clearcoat made it a lot simpler. I was painting a metallic silver. So on the base coat I could concentrate on just making the metallics even and I didn't have to worry about getting a gloss.
Jan 7, 2011. 6:05 PMneilslade says:

I would agree with you- clear coat is most certainly not a miraculous fix all. But it does offer advantages over a single stage paint of any type, both in regards to durability and repair of a damaged paint job. It is well established the two stage catalyzed paint is the most durable formula for automotive applications- 1) Non-catalyzed paint (paint used directly out of the can) doesn't come anywhere close to catalyzed paint (like automotive paint that you mix in two or three parts, like epoxy) in regards to resistance to damage and wear. 2) Accuracy of color matching is not as good or impossible using a single stage catalyzed paint (clear and color together in one part), and completely impossible with a single stage non-catalyzed paint- except to approximate. It should also be considered that the difference between a two stage paint application and a single stage application is not that great. Enough clear coat and hardener to do a car would be about $40 additional over single stage if you choose the two stage method. It would take about 5 minutes extra spraying time and 20 minutes drying time to apply after the color coat - 3 coats of clear, one hour more of work, another $40. A lot more protection, better overall look, easier repair. More chemicals, yes.

But part of the "cost" formula should include how long the paint lasts. If a car is painted with enamel, and the paint job lasts only two years before starting to shred, fade, and pit-- how does the environmental and economic cost compare to a paint that lasts 25 years?

Often people think they will achieve the same or similar results with any type of enamel (including Rustoleum) that they see on factory finishes, but this becomes quite apparent once you see even a sprayed on enamel, and compare it to a two color/clear combo. I think this method (Rustoleum with multiple applications), or frankly painting on tractor paint with a brush is an acceptable (but not necessarily preferred) method sof protecting a car- providing that you know the real limitations of these methods and these substances.  Thanks- Neil http://www.easypaintacar.com
Aug 31, 2011. 8:05 AMAchan20 says:
looks nice. i may do this with my 94 Camaro. its white and i want a color that is more...... noticeable. lol. looks good.
Aug 16, 2011. 9:38 AMMiata-Oleum says:
I myself have done this process recently but I need to wet sand and polish. What grit sandpaper did you use and buffing compound? My car turned out fantastic as of now so I can not wait to see the end results after sanding and buffing.
May 28, 2011. 7:53 AMguppyboy says:
Which awesome car is this ??? liked it a lot.. could you tell me its name and model etc..
Jun 30, 2011. 1:34 PMtbelitz says:
tmaxwell-1 is correct. It's an early nineties (90-97) model Mazda Miata MX-5.
Jun 12, 2011. 5:45 PMtmaxwell-1 says:
i believe its a mazda m5-miata
Jun 27, 2011. 8:27 PMnenrikii says:
dude, thats really cool, i have never seen any do that before, this sparked my mind tonight, so i went to the hardware store and bought a can of paint, and took out alot of my car's trim, and painted it rich blue, its drop dead sexy XD
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