Introduction: Pallet Rock Crawling Course.

Picture of Pallet Rock Crawling Course.

as i needed to remove four pallets that i had been using as a tank stand for an IBC . i decided to recycle them to make an rock crawler course .

Step 1: Items Needed :

items needed :
nails, screws, staples
rc rock crawler for testing

tools needed:
circular saw
pinch bar
impact driver
paslode fixing gun
tape measure

Step 2: Building It ...rope Bridge

Picture of Building It ...rope Bridge

measure wheel base of crawler .mine is 310mm x 430mm . working with this size i decided to make bridge the length of a pallet and about 70mm wider narrowing to 20mm smaller then my crawler .mark this across five boards and cut with saw . i then ripped each board into 15mm strips . then lay strips out on pallet spacing them out as you please . next lay some rope over them and staple/screw together .leave end of rope long for now .now set up temporary and test it out ....

Step 3: Building It ... Mountain .

Picture of Building It ... Mountain .

cut rest of first pallet in half. i then shortened it by about 300mm .using two of the bearers out of the pallet cut some zigzags . each surface of zigzag needs to match the slats of the pallet , 110mm worked for me .screw these to the half pallet .clad zigzag surface with slats .test out
after testing i had to lower angle slightly. cut some more bits of bearers to form landing , screw in position . clad with more slats . drill holes for rope bridge .thread rope through holes and tie knots to secure.
test again .

Step 4: Make Second Smaller Mountain. ..

Picture of Make Second Smaller Mountain. ..

first cut the next pallet in half.then remove slats from one side .next mark out a zigzag on one of the bearers . cut out with saw.
using one of the two spare bearers ( you should have left from first mountain and the pallet we just cut in half ) , hold this bearer against zigzag and copy .cut this bearer and now there should be two the same .
now repeat process on the opposite side ,just mark out zigzag different from the first . i added the off cuts to the top ,as i wanted this side to have some more height.
next set up the two copied bearers in center of the half pallet.
clad zigzags with slats ,secure with nails/screws ect.
now the fun bit ....testing ...

Step 5: Build Extra Terrain. ..

Picture of Build Extra Terrain. ..

cut pallet in half . remove slats from one side . remove one of the bearers , renail about 100mm in from one end .
clad with slats .
test out...

Step 6: Extra Bits ..

Picture of Extra Bits ..

as crawler was getting hooked up on top of largest mountain ,i added some bits of slats .these where wedge shape off cuts .
i also drill some holes and added rope handles to make moving/storing pieces easier.

Step 7: Put It All Together .

Picture of Put It All Together .

set up all the pieces and enjoy your new crawler couse .
to see video of course in action use this link :

if this instructable has inspired you to build your own couse please send me some pictures, i would love to see what you come up with.
cheers rob .


briciius (author)2017-01-02

this is fun ! you should make an entire circuit ;)

lol you're a really good driver

Modern Rustic Workshop (author)2016-12-30

This is really neat!

About This Instructable




Bio: carpenter ,mancave dweller and all round nice guy .
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