Instructables
Picture of Pallet Trunk
IMAG0076.JPG
Now that i've got a decent sized room, I needed some furniture to fill it. Not only did I need some more storage space, I also needed a coffee table, so I thought, why not knock out two birds with one stone. Using some old pallets I was able to throw together this trunk using a design similar to a trunk my father owns. It's exactly what I was looking for.

In this instructable, I didn't include any measurements. I put out this instructable assuming that people will use measurements that suit their needs. I feel that i've provided sufficient pictures and instructions to allow for readers to figure out how to construct their own. Make sure that you look through the entire instructable before starting.

This is one of my first instructables, so let me know what could be improved upon. Excuse the mediocre photos, I don't have a very good camera. If you have any questions feel free to ask.
 
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Step 1: Materials/Tools

Materials:
 - 2 Pallets (I got mine free from a construction site, just make sure you ask before you take)
 - Nails & Screws (You can use whatever you want, but i used 1 1/2" and 2" finish nails and 1" dry wall screws)
 - Scrap piece of plywood

Tools:
 - Table Saw
 - Chop Saw
 - Hammer
 - Power Drill
 - Reciprocating Saw

Step 2: Deconstruction

First step is to deconstruct your pallets. I used a reciprocating saw to cut the nails that attach the 1x4's to the 2x4 supports. You could also use a crowbar to disassemble your pallet, but because my pallets had been sitting outside for several months the boards weren't sturdy enough to do this.  
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yugogypsy5 days ago

Needed more pallets than the instructions call for if you make it bigger, which we did because I needed a larger trunk, lined it with brown paper and it looks great

Degga_D1 month ago
seriously like this project. One of the best looking pallet projects I have seen. Defo gonna give it a go when I've next got some time off
alzathoth11 months ago
you could even 'clean up' the board before assembly by running them through a planer. use a jointer on the edges, add glue and clamp them together for a more solid, cleaner look.no jointer/planer? just use a cheap palm sander. :) this is a great project.
antioch alzathoth6 months ago

I think he wanted to go for a rusted and used look.
Personally, I prefer to brush my pallet boards with a steel brush on my drill which works out the grain beautifully and deburrs at the same time.
This makes the look a bit less old and used but quite a bit more natural and "woody", especially after I have generously applied native olive oil.

Imahotrod antioch5 months ago

Like a wire wheel?

antioch Imahotrod5 months ago

Yes, it seems it's called a wire wheel brush in English (don't take the knotted ones though, they are too invasive).

And here's some methods to artificially "age" wood, some of them are actually very nice although personally I prefer not to use commercial stains or any chemicals.

blueangelical6 months ago
Oh and I made something like this to dismantle my pallets "http://www.instructables.com/id/Pallet-Breaker" it was easy to make and works like a charm.
blueangelical6 months ago
I love this and I've spent all day prepping my wooden pallets, but having gone through the instructables again and again, I have a question. Isn't the whole box just held together by the 4 screws that hold the bottom band of 1x2 and the 4 screws that hold the top band of 1x2 wood, both just one each on the corners. Is this actually enough to hold it together? If a piece of say 2x2 was put down in each corner and the sides screwed to it, wouldn't that make it stronger or is the box strong enough as is..? Cheers.
Also even if they ARE sturdy pallets are a challenge to pry apart, Trust me i've been trying haha
Edit: Found out the wonders of a metal cutting blade on a sawzall!
Meadman831 year ago
When my wife and I lived in northern Illinois (until recently), a local machine shop would leave pallets out by the end of their parking lot with a free firewood sign on them.

Most of what we took heated the house, but occasionally some really nice wood emerged from the pile. Even got a couple of pallets made from black walnut.
Sorry, I liked the article, too. :)

Your trunk reminds me very much of the only thing my dad ever built for me, a toy chest out of pallet wood, which my great nephew now has for his toys.
Edgar1 year ago
That's a great idea for outdoors storage, too! Just paint it and weatherize it, and make it stackable, with side lids, and a part of your backyard turns into a wharehouse.
Edgar Edgar1 year ago
Your Idea is divulged, here, on my Gizmo Blog:
http://faz-voce-mesmo.blogspot.pt/2012/10/portugal-ole-e-arrumar-tralha-3d-brava.html
VonyB1 year ago
Hey quick (and possibly silly) question: when you said you attached the base using nails, where did you nail it in? I'm totally new to DIY, and can't see how you've nailed in the base!
ProRock (author)  VonyB1 year ago
Yeah, it's kindof hard to see, but i used nails around the bottom edge of the trunk. They went through the trim and the slats into the plywood. Make sure your nails are pretty long, otherwise you won't get much stability.
tecc5012 years ago
thanks for a great instructable! your creativity on this is great. i used some pallet wood to make a box quite like yours but different.
thanks again
danzo3212 years ago
It is considered a bad idea to nail or screw into the edgegrain of plywood, which we are both stumbling into here. Gluing is fine.
danzo3212 years ago
Thinking.. If you had cut bottom as soon as you made the rectangles, you could have put it in place at bottom and upright side pieces could have sat on it, maybe a more elegant construction. I might have used slats for bottom but it would leak whatever.
ProRock (author)  danzo3212 years ago
I see what you mean. That would work for sure. I lined the interior of mine so you can't see the bottom from the inside, and I wasn't planning on people seeing the bottom very often, which is why I did mine this way.
The only drawback of your idea would be that the side slats wouldn't be as sturdy when screwed into the rectangle around the bottom. But I'm sure that you could combat this problem pretty easily.
Ninzerbean2 years ago
Thank you ever so much for sharing this, it is really great.
maxman2 years ago
Very nice. You could sell those.
I have built a few of these. You can make them look really nice with the right type of wood from the pallet. I always use the hardwood boards, but if you take it slow you can make a blade and a saw last a long time. If you dont sand it watch out for splinters.
BigPeteCT2 years ago
Way to go, if this means anything, you get a "Green Star". This is making use of what would go ina landfill, and two creating something both useful and beautiful. WAY TO GO!,

Pete
colin372 years ago
I like that. Please could some one tell me what is a reciprocating saw? (used to cut the mails).
Thanks
ProRock (author)  colin372 years ago
You might know it as a sawzall. Here is the wikipedia page http://en.wikipedia.org/wiki/Reciprocating_saw
I love this idea.
Eh Lie Us!2 years ago
Right on, Donkey Kong! Great instructable. I like how you attached the wood screws from the inside. Very clean look. The rusty hinges are a great touch! From the outside the trunk looks like it's decades old. Might want to explain to people that might not know what 'ripping' wood is. What's your take on what some are saying that pallets are unsafe and toxic? I'm a big fan of reusing wood but I'd be curious to know what you think.
ProRock (author)  Eh Lie Us!2 years ago
I didn't really think about that when I started my project. But I'm not to worried about it anyway due to the fact that the pallets that I used were very old and had been sitting outside in the weather for quite a few months. They also didn't have any markings on them saying that they had been treated.
I noticed some other instructables that talked about disassembling pallets and what to look for. They did talk about some pallets being treated so that they last longer. If that is something your worried about, check out this instructable http://www.instructables.com/id/How-to-determine-if-a-wood-pallet-is-safe-for-use/.
jtmcdole2 years ago
I think this looks awesome and is a great use for reclaimed wood! I wish I had used some of my scrap hardwood flooring to try out this idea. Thanks for sharing!
dkiehl jtmcdole2 years ago
That is a great idea... I just used my last remaining hardwood flooring at my daughters Condo. Oh well something to start looking for on Craigslist
ProRock (author)  dkiehl2 years ago
There's always people on craigslist getting rid of pallets. I've been looking for some more on there and have had many choices to choose from.
ProRock (author)  dkiehl2 years ago
Due to the fact that the hinges were rusted, the door doesn't close like normal door hinges would. I have to push the lid all the way shut in order to get it closed. You shouldn't have a problem with the lid slamming down unless you use brand new hinges.
jtmcdole dkiehl2 years ago
That recall link had a 0.0006% issue rate; neither of those cases were fatal. You are 75 times more likely to kill yourself slipping in a shower than having a child get injured by a hinge drop. There is no legal requirement for such specialty hinges, and he's not making these commercially.
dkiehl jtmcdole2 years ago
I agree, but why take a chance for $1.00 or $2.00? Would you risk your child's life for $2.00? Just a suggestion or to enlighten people that might not think of such a thing. Oh & by the way my Uncle died in the spring of 2011 from a fall in the shower.
steelchef2 years ago
Looks like a nice, simple way to make use of old pallets. But: CAUTION ! If you attempt ths or any other project using pallets be aware that many of them are hardwood and will ruin a saw blade, even burn out a motor in no time. Carbide blades are not immune. Unless you have an industrial strength table saw, approach any hardwood with a very slow feed speed. Do not allow the RPM to drop too much or for too long. Change blades if you smell smoke o see scorching on the cuts.
Personal experience! Cost me $300 for a new table saw. :(
kleinjahr2 years ago
Not bad at all, nicely done.
For the top, you might consider using an odd number of boards ie: five rather than four. For some reason it just looks more aesthetically pleasing.
Takelababy2 years ago
Add a couple of big cushions and voila - extra seating.
ProRock (author)  Takelababy2 years ago
I never thought about it like that, but in a pinch it would work great.
l8nite2 years ago
very rustic looking trunk, I love it ! Thank you for sharing
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