I finally got fed up with it and decided to open it up and find out what was going on. This instructable explains how I "fixed" the power switch on my TX.
The root cause of the problem is the cheesy switch that was used. It allows dirt from your pocket or bag to get inside and interfere with the switch contact. The fix described here is to clean it up and put it back together. A proper fix would be to replace the switch with a better one, but I haven't found a suitable part yet.
You'll need a soldering iron, some small hand tools, and sufficient cajones to open up your TX. It is also a good idea to have a grounded work surface and grounded wrist strap. A little alcohol and a Q tip will also be useful. A bright light and magnifier will help you see what you're doing.
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Signing UpStep 1Open it up
After the screws are out, put them in a dish or stick them to a magnet so you don't lose them.
Now you have to pry the case apart. Work you fingernails into the slot between the front bezel and back cover on the left side of the device and pull them apart. It will take some force, but be careful because the power/computer connector protrudes through the bottom cover that is attached to the back cover. The top cover and power switch cover can come off easily, so don't lose them.
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Assuming you can the get the unit turned on, you assign Hotsync to one (or more) of the four buttons on the front below the screen. Do this under System-> Prefs-> Buttons. Then when you press that button, the unit turns on and goes to the Hotsync screen.
Without question this is inconvenient, but it means being able to ignore the power switch problem completely and still use your TX. You can't turn it off, but the unit will do that automatically.
Good luck.
It worked perfectly!
Thank you all for your help with just a bothersome issue on my Palm TX.
Now if there was only a driver to expand use of larger than 2 gig SD cards!!!!
TD