I'm going to assume that anyone attempting this project has basic woodworking skills and is familiar with power tools, so this won't be a woodshop class. :o)
I will be presenting a flexible idea that can be modified rather than absolute plans... please feel free to experiment and play... but don't get locked into a rigid perspective that there's only one way to do it. :o)
The pictures are pretty much self-explanatory, with last pic showing the two frames nested together.
Remove these ads by
Signing UpStep 1: Things you will need...
Materials:
150' (minimum) paracord
48" heavy 1" nylon webbing (from REI)
36" of shock-cord (from REI)
1 pc) 3/4" thick oak (or other hardwood) board at least 6" wide x 60" long
30) 2.5" to 3" deck screws
12) 5/8" pan head screws
4) 3/4" dia. screw-on rubber feet with 1" mounting screws
stain & poly to taste
Tools:
miter saw
table saw
drill motor
pencil type soldering iron
2) 24" bar clamps
wood glue
1/8" & 1/4" drill bits
countersinking bit
#2 Phillips screwdriver
100 grit sandpaper
2" paint brush
rags
Nice but not necessary:
Table mounted Router with 3/8" round nose bit & 1/4" & 1/2" round over bits
Drill press
Floor standing Belt sander/disc sander








































Visit Our Store »
Go Pro Today »




http://www.instructables.com/id/Light-weight-woven-lawn-chair/
Ebony - As hard and heavy as nails. Expensive, potentially brittle. Highly irritating to the lungs as a dust. And the longer the board is, the more expensive it is per board foot. Carbide bits are required to cut it without the constant resharpening of your tools. $125.00/board foot isn't unreasonable. That's $312.50 for the wood, IF you can find a stick of it 41" long.
Mahogany - An excellent choice, actually. The best high end chairs, Chippendales, etc. are made of mahogany. Light and strong. It's softer than oak, so adding a thin layer of maple, oak, etc at the leverage points should be considered to prevent crushing the grain.
Very nice item to build. Light and lovely.
Thanks for the Instructable,
Ned
For a project like this, I personally would go with Maple, because I'm about 250lbs dry. Oak is an excellent choice as well, I just personally enjoy working with clear Maple, that stuff is hard as woodpecker lips for sure.
While I have no personal experience with ebony, from what I've heard and read about it (it's so dense that it sinks in water), I think it would be a fine choice. Mahogany, however, would be way too soft.