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 For this Instructable gonna wrap a handle on a custom camp axe that I made. This form of wrap could be used on any type of handle. A nice thing about this type of handle is that if needed you have however many feet of rope with your tool. Last summer I actually unwrapped a handle for rope (that I forgot) to hang my food in a tree. Sorry bears! 

 Paracord short for Parachute Cord is a lightweight nylon rope used during World War II for yeah you guessed it parachute suspension lines. Today paracord is used widely through out all branches of the military and civilian use. The Mil spec paracord has six different grades ranging in strength from 95lb to 750lb.  I use Type-III which has a minimum breaking strength of 550lbs. although I have personally tested it up to 1,000lbs. It consists of a sheath that contains seven two strand yarns. One of the nifty things about this rope is that it can be easily gutted of its inner yarns for more delicate jobs like sewing. The cord when gutted of the core yarns is considered Type-IIa  which becomes much less elastic (good or bad thing depends)  and retains a breaking strength of 225lbs.  

 OK so I use this stuff for everything $7 for 100' is hard to beat.



Things needed for this:

A tool to wrap
Paracord don't be intimidated by buying 100 feet you will use it ;)
Sharp knife or scissors
Lighter or Soldering Iron
Something to hold your tool firmly in place
Spring Clamp

This project was done at the community workshop in Portland, OR !Shop People!  Paracord was purchased across the street at Andy and Bax.



Step 1: Set Up

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  So here we have everything we need all ready to go. The steel was oiled and buffed with beeswax to help prevent rust. I used a clean piece of leather inside the vise to protect the finish on the axe.  A stool or something to sit on is a great thing to have ready also.  
 
 Cutting the right amount of cord for a new project is a guessing game that I have become good at . I have no calculation just leave more than you think you'll need and cut off the excess later. To give you an idea this axe handle was nine inches long one inch deep and one quarter inch thick. I started with 20ft and ended up cutting off about two ft.

  

Step 2: Get Comfortable and Wrap!

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 Describing how to do this wrap in words is rather difficult. The pictures hopefully do the job for you.

 First find the middle of the cord and lay it across one side of the tool.
Next take both ends and head to the other side of the tool with them.
Then wrap each end of the cord around each other one time.
Immediately send the two ends towards the other side to repeat the process.

 To get a clean looking product consistency is important. Keep track of which end of the cord goes over the top of the other and repeat that order as you keep wrapping.


Step 3: Keep it Up!

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 The real trick to the whole process is keeping a good amount of tension on the cord at all times. At every inch or so of wrap I check my progress to make sure its all consistent and packed up tight. Better to go back and fix now than once your done;)


Step 4: Take a break.

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Years of working with your hands can make jobs like these kill. The constant tension on the cord strains the hands. A clamp comes in handy for short breaks to stretch your muscles. 

I really love the Pony spring clamps they are life savers and last a long time.

Step 5: Tying the knot.

The clamp comes in handy again to hold the string while you prep for the knot. This is the point at which I melt the ends of the cord. Because at this point determining the final length is more practical. You can use a lighter to do this. I used a soldering gun because it was on the table already. You can quickly form a point with the molten nylon by rolling it on a solid cool surface like a piece of steel. I use my fingers because i'm hardcore like that haha and well it's easier. I have never blistered from this, but be careful it could potentially hurt.

I used a reef knot / square knot to secure the wrap onto the handle.

I then take a rather blunt homemade needle and jab it into the end of the cord to poke it through the hole in the handle. The melted end keeps the needle from punching through the cord. I have found by sending the ends of the knot through a hole like this further secures the knot. Also in this case keeps the wrap from wanting to slide down and off the end of the handle.

Step 6: End of the line!

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You now have a lightweight handle that doubles as in this case 18' of emergency rope. There are many styles of cord wrap this one being one of my favorites as it is simple and provides good indexing of the tool in your hand.  This type of handle also provides a great grip wet or dry, it will not slip out of your hand. 

Other things you can try: If you wanted more rope on your tool you could start by doing one or more layers of basic wrapping underneath this style wrap. Gutting the cord will give you a lower profile/flatter wrap. Some people prefer to coat the cord in epoxy to provide a harder surface and more permanent handle. Endless potential with the cord wrap.

Have fun be creative!
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iguytheguy says: Mar 29, 2013. 6:32 PM
I used this instructable to make a handle for a cheap throwing knife I had laying around.
Thanks for the instructable.
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spacecat7 says: Mar 8, 2013. 2:52 PM
So when you unwrap the handle in an emergency situation then what do you use as a handle?
zgrav says: Feb 24, 2013. 7:25 AM
very neatly done. I would also consider using the through-holes in the handle for some of the wrasp to go through, since that will help keep everything in place.
bigdwinn says: Jan 13, 2013. 7:17 PM
Great job, man. Inspired me. My machete handle. Needed something to keep my hands busy during a "Lost" marathon. :)
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Harlan Whitman (author) says: Dec 31, 2012. 11:22 AM
Confession time! I'm terrible at the interwebs. My new years resolution is to get better at posting more ibles and responding to ya'll. The new website is another big step which will be updated with a new item weekly at least.

Thanks for all the support!
mrknifeman says: Apr 9, 2012. 3:44 PM
please make a website to sell these on and then comment so i know what it is. here is a website to make a website: webs.com. its free
Harlan Whitman (author) says: Dec 31, 2012. 11:16 AM
Done finally. Thanks for the support.
Harlan Whitman (author) says: Dec 31, 2012. 11:19 AM
www.harlanwhitman.com shopping cart soon to come. Until that is done will post pics of what is available and price. Sales will be made via email/paypal.
atmooney says: Jan 24, 2012. 5:22 AM
This is cool! Is that a stout? Can I substitute a pale ale, or regular ale? Keep it up, thanks!
Harlan Whitman (author) says: Dec 31, 2012. 11:15 AM
Of course. I would still recommend a pint or so.
esoland says: Nov 22, 2012. 7:53 PM
I like that hawk. What's it go for? Great styling in your blade work! D2?
Harlan Whitman (author) says: Dec 31, 2012. 11:13 AM
That Hawk with the ti accent pins, para handle, made from O1 went for $275. D2 a great material for small skinners would be much to brittle for a hard working axe or any big chopper (In my opinion).
gwoodside says: Dec 27, 2012. 1:02 PM
Do you sell these Tomahawks ?? if so do you have a website ??
Harlan Whitman (author) says: Dec 31, 2012. 10:59 AM
Yes a website exists finally! www.harlanwhitman.com although at this time it is fresh and does not have a shopping cart orders are to be done via email at this time.

Thanks, for the interest.
mrknifeman says: Apr 9, 2012. 3:45 PM
this is mine. i love it!
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ad895 says: Apr 21, 2012. 10:27 PM
nice i have that knife (which i also have paracord wrapped) where did you get yours with out the black coating on it
mrknifeman says: Nov 7, 2012. 2:55 PM
I got it for my birthday but I have seen it at Cabela's.
x3n0c1dal says: May 20, 2012. 4:06 PM
That "black coating" is called BLUE.
ad895 says: May 20, 2012. 5:49 PM
i know what a blued knife looks like this knife is more of a power coat
x3n0c1dal says: May 21, 2012. 2:44 PM
Hmm. Well, sorry if I was rude before. I should've thought before I spoke.
ad895 says: May 21, 2012. 9:08 PM
sorry i was kinda rude also
rsoneill21 says: Apr 14, 2012. 9:12 PM
Can we get an instructable for the camp axe!
oud25 says: Mar 30, 2012. 9:02 PM
that is a hefty looking hatchet dude
i want one so bad
any guess at the price your going to sell them for?
mrknifeman says: Mar 29, 2012. 3:47 PM
great source for real paracord, not the fake stuff. Here ya go:


http://www.visionforum.com/browse/product/genuine-paratrooper-cord/?price=3,5&sortby=8&cid=1142

ps sorry i dont know how to paste a link. so you have to copy and paste this into your browser. pps love the paracord wrap! i am planning on wrapping m knife when my paracord gets here, but my knife wont fit in my current sheath with the rope on it, so im going to make a leather sheath. il post a 'ible when im done. maybe.
Onkx says: Dec 19, 2011. 8:22 AM
Just did this for my sledge hammer. Sweet!
Batryn says: Dec 4, 2011. 1:36 PM
Hi, just a question, how much cord will you need per feet of the wrap? Assuming a tubular object 1" in diameter?
black hole says: Dec 13, 2011. 9:02 PM
About 1 foot per inch of length.
funkybassman105 says: Nov 22, 2011. 8:04 PM
Those are gorgeous tools you have there. Can you do an 'ible or two on knife making?
mtbcrazy says: Nov 21, 2011. 7:05 PM
Sweet axe! May i ask where you got the steel for the axe??
paperairplanecreator says: Nov 6, 2011. 5:31 PM
where'd you get your tomahawk? I've been looking for one like that, and i havent been very successful.
Harlan Whitman (author) says: Nov 7, 2011. 4:51 PM
Yeah I had that same problem! That's why I make them now. Not much else like them.
paperairplanecreator says: Nov 8, 2011. 2:36 PM
Thats pretty shweet! Nice wrap on the tomahawk, im going to try that once i find a tomahawk.
the crowing says: Oct 22, 2011. 10:22 PM
Excellent beer choice my friend... oh yeah and good 'ible!
Harlan Whitman (author) says: Oct 23, 2011. 12:20 AM
;)
robosnitz says: Oct 8, 2011. 9:34 AM
Hey Harlan, could I commision you to make a knife for me? Contact me at: robosnitz@yahoo.com
rhino777 says: Sep 7, 2011. 9:58 AM
I appreciate the fact that you're playing with sharp things while drinking a Lagunitas Imperial Stout. :)
olmon says: Aug 25, 2011. 11:28 AM
Good instructional that can be applied to all sorts of projects, even to make a nice grip for a walking stick. However, the knot that you called a 'basic granny knot' is (as done in the illustration) correctly called a 'square knot'. Similar, but not the same. The square knot will hold tighter & also looks slightly neater then the granny knot.
Taktell says: Aug 25, 2011. 5:18 PM
Also known as a 'Reef Knot' to people outside the USA
Harlan Whitman (author) says: Aug 25, 2011. 6:06 PM
Thanks for clearing that up I thought they where all in the same. But after a bit of research it turns out the "granny knot" is not something I would personally ever want to use. The reef knot and square knot are in the same I'm assuming for know. :)
poza says: Aug 26, 2011. 7:51 PM
true. a reef/square knot can be distinguished form a granny/thief knot quite easily. reef/square knots result in the working ends resting on the same side of the knot (when laid flat). they also "emerge" from the knot at the same place where they "entered" - that is, each working end will lay along side its own standing end. this results in the knot tightening on itself - creating a more secure knot.

the granny/thief knot on the other hand results in working ends being found opposite one another either longitudinally or laterally. your pic is in fact (as stated by other posters) a reef/square knot.

on another note, i've not worked with paracord before. i made some knife blades and i intend to cover their handles with paracord but i didn't want to drill any holes in the steel to secure the cord. can this be done? will the cord slip on the steel shank?
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