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Here’s a fun casting project without all the typical materials. While polymer clay, silver solder, and corn starch aren’t typically used this way, it still turns out a decent end result. Special thanks to dthomp0 for helping me out with a dog volunteer.

Caution! Molten anything can cause severe burns. Anytime you use a flame make sure you’re in a well ventilated area and that you’ve taken fire safety precautions. As always, be careful and work within your experience.
 
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Step 1: Prep the clay

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The form is made from polymer clay. After kneading it I rolled it into a ball. I coated it in cornstarch to keep it from sticking. I then took a glue stick and mashed the ball flat. I pushed the edges back in to form up a little wall.
Erratic.Chromatic says: May 9, 2013. 12:38 AM
This is beautiful! Will definitely make soon... I have a pup waiting for one.
kirinwantsaskateboard says: Apr 8, 2013. 5:35 AM
Awwww cute dog tags MUST MAKE SOME FOR MY DOGS
pheenix42 says: Dec 11, 2012. 2:29 AM
Got an acquaintance with several pets who would love this...! But, I think I might try it in melted zinc, if the polymer clay could handle the heat.
lazemaple in reply to pheenix42Mar 14, 2013. 8:11 PM
zinc is highly toxic to pets as well as humans. Google 'Zinc Fever' it can be fatal. Experienced metal smiths have died from zinc fumes. Solder high in tin is about the safest bet or lead free pewter - which is mainly tin.
Timothy95 says: Mar 14, 2013. 10:29 AM
Very cool idea. However I recommend you use lead free solder as lead may harm you or your pet. Very nice idea though, I would like to try this with melted pennies.
Kiteman says: Nov 14, 2012. 2:07 PM
That looks really nice - how tough is silver solder, though?

Will it survive doggy rough and tumble?
Mrballeng (author) in reply to KitemanNov 15, 2012. 1:33 AM
It's still to be determined but I'm guessing the collar would wear out first.
Dapper Hippo in reply to MrballengJan 24, 2013. 5:59 PM
It still looks as good as the day I got it and Linna has worn it every day. Thanks again!
st_indigo says: Dec 7, 2012. 9:48 AM
great instructible! keep in mind that polymer clay is PVC, and the fumes from burnt PVC are BAD BAD BAD. do this one outside.
TheGeek1984 says: Dec 6, 2012. 6:54 AM
So, when you say 'silver solder', you're talking about lead free solder, right? Just asking because I use solder at work, and there are different kinds for different purposes.
Dapper Hippo says: Nov 23, 2012. 2:03 PM
The tag came out great and Linna is very grateful. Thanks so much!
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Mrballeng (author) in reply to Dapper HippoNov 24, 2012. 1:12 AM
Mission complete. Thanks for posting a picture.
valkgurl says: Nov 18, 2012. 8:27 PM
Harbor Freight has stamping sets for (last time I checked) about $12-$15. Or you can get them on ebay. I have heard the some older hardware places keep "Plumbers stamps" in stock--they are used to mark pipes and tags on plumbing and electrical work.

Just remember that you need to think BACKWARDS with casting (if its not a paw!) and make sure your letter spacing is good before you start---try the spacing on a piece of the clay first cut to the same size. You could cast any simple shape with this method!

I am definatly gonna be trying this!
sunshiine says: Nov 15, 2012. 3:24 PM
I love this. Were the stamping tools expensive. I have been wanting to try my hand at stamping metal but was told they are very expensive. I could not find any in my area. I am not sure what you call them.
Mrballeng (author) in reply to sunshiineNov 15, 2012. 5:19 PM
If you go through a jewelry supplier they are expensive. My set if from here. The price is very reasonable.
AussieAnglerGal says: Nov 14, 2012. 2:30 PM
looks lovely! does silver solder give of an nasty fumes when heated? because this looks like a great thing to try in the future! your projects are great, keep up the awesome work!
Mrballeng (author) in reply to AussieAnglerGalNov 15, 2012. 5:16 PM
I didn't notice any fumes coming off the metal but I would still recommend having good ventilation. Thanks for the comment.
jawasan says: Nov 15, 2012. 4:14 AM
You always kill it "Mrballeng"! Another project for my animals when i finall start playing with metals. Thumbs up!
mikeasaurus says: Nov 14, 2012. 1:46 PM
Neat project, that tag came out great!
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