Pimp Your USB Drive

Pimp Your USB Drive
You like to store data. Sure you do. But when you take it out on the street, people are laughing at you! Yeah, I know, they just don't get you, right? Well, maybe you need to help them. Give yourself a little street cred by building a sandbenders-inspired case for your USB drive.
 
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Step 1Gather Materials

Gather Materials
Basic list:

-wax
-USB drive
-carving tools + saw
-Casting house

This can be tricky. You're going to need a block of wax to carve (actually some woods will work too, as long as they burn away cleanly and don't leave too much ash residue.) Wax by Kerr or Ferris is designed for carving and clean burnouts, it's what i'm using here. There are different hardnesses, in this project I'll be using green wax, which is both hard and brittle, but takes detail well and allows for very thin walls.

You will need a USB drive. You probably won't ruin it during this project, but you could, and it will probably void your warranty. Feel free to try it with an old 32mb drive or something first if you're unsure. I'm going ahead with my 1G drive because what can I say, I'm fearless.

You will need a place to have this cast. You can take it to a casting house (easy, fast, and pretty inexpensive) or you can cast it yourself. I won't cover that here.

You will need carving tools. You can make do with some scrapers, pointy utility knives, or dental tools, but the real king of speed and flexibility here is a rotary tool like a dremel or a foredom. You'll want some ball burrs, but try not to get anything too fine-toothed because it will gum up with wax pretty fast. A jeweller's saw frame with a spiral wax blade is reccomended, but if you've got a bandsaw or something that can do it, by all means use that.

That should be it.
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107 comments
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Dec 22, 2011. 10:27 AMFrozenIce says:
Very nice able man :) but for this work and money, i would hae designed the shell a bit better :P but the final product is very impresive :) love it
Jul 9, 2011. 6:56 PMmartzsam says:
Great ible! Good looking carve.
Jul 9, 2011. 4:57 PMsplazem says:
Very cool- Respect given.
Dec 8, 2009. 7:32 AMadam 101 says:
what kind of metal is this? could i use a soldering iron to fix the seems?
Dec 2, 2009. 9:04 AMfreekofnature says:
AWESOME coolest USb ever. the steps were a little confusing though.
Nov 29, 2009. 5:53 PMleadace321 says:
sick man im gonna go buy a block of wax and make my usb drives
thanks for the idea
Oct 12, 2008. 11:24 PMnitrox027 says:
use epoxy instead of hot glue epoxy is almost indestructible and water proof
Dec 2, 2008. 1:18 AMcornflaker says:
As long as you don't plug a flash drive in while its still wet nearly all flash drives are actually waterproof. Ive had one of mine go through a washing machine 3 times! and it still works.
Nov 29, 2009. 2:38 PMgreenbean says:
It's not the water that hurts it, it is the electricity that goes to the wrong places when the water connects all of the components. It shorts it out, but as long as you dont put electricity through it while it is wet it will be fine. Same with other electronics. I did that with my phone.
Feb 28, 2009. 3:23 PMGamer917 says:
my sandisk cruzer titanium survived a washing machine, a dryer and being taken out of the computer without "ejecting" it about 10 times
Mar 4, 2009. 12:45 AMcornflaker says:
I NEVER eject, unless you still have windows 2000 or earlier then you don't need to, your just wasting your time.
Mar 24, 2009. 7:54 PMGamer917 says:
my sandisk cruzer is indestructible.too bad i cant find it :-(
Mar 25, 2009. 5:31 PMcornflaker says:
Haha don't you hate that
Mar 1, 2009. 5:17 PMnitrox027 says:
no one actually ejects there flashdrive
Mar 4, 2010. 3:48 PMD5quar3 says:
 it can ruin all your memory on it

DTA
Dec 2, 2009. 6:56 PMRobertwan says:
 I take mild offense to your comment.  

I always eject my flash drive; I have several portable apps on said flash drive and if they're not properly closed before removing my flash drive, data on that flash drive could be corrupted.

Besides, it takes ten seconds at the most.
Feb 23, 2011. 5:12 PMdudemanclc says:
ten seconds too long
Dec 4, 2009. 4:04 AMcornflaker says:
If the apps aren't actually writting to your flash drive then it should be all fine, i used to use portable apps quite a bit too, and never really had any problems because i always closed them all first and waited for the light on my flash drive to stop blinking.
interestingly the computers at the school i used to go to (just finished :D) actually had the safety eject thing disabled (they were secruity freaks - although i figured out how to get around everything i actually wanted to lol)
It doesn't really take that long, but its just another 10 seconds unnecessarily wasted.
May 14, 2010. 3:08 PMGanoderma says:
 Exactly the same here, safe eject is blocked on our school computers... but they forgot to block CMD that allows you to do about anything if you know how. 
May 14, 2010. 7:26 PMcornflaker says:
 haha my school blocked cmd and also the run dialog box, but you can do pretty much anything you can do in cmd in a batch file which i don't think they actually can block
May 15, 2010. 4:19 AMGanoderma says:
 Well, it isn't exactly in the start menu either but making a shortcut on the desktop to CMD (nothing else, point it to CMD) works just fine. 
They blocked a shortcut to C:\ already but they need CMD for troubleshooting (we use terminals connecting to like 20 servers and with CMD you can see what server you're on so they know where the problem is)
May 15, 2010. 6:48 PMcornflaker says:
 nah they actually did disable cmd as well lol, if you opened it up with a shortcut it would say something like "Command prompt has been disabled by your administrator. Press any key to exit".
But like i said they didn't disable batch files which can do all the same things.
(although i think they just blocked CMD on student and teacher accounts, im pretty sure the computing teachers still had access to it)

and if they blocked shortcuts to C:\, try right clicking on the start menu, clicking browse and just going back a few directories - that actually worked at my school
Mar 3, 2009. 2:12 PMhg341 says:
damn that eject thing i have never used in my life(i have used in a pc at least 400-700 times)
Jan 31, 2009. 11:53 AMBright Shadow says:
I remember leaving a memory stick (not a flash drive) in my pocket... it went through the washing machine, and fell into a lake on a fishing trip in the same day. Surprisingly, it still works.
Nov 26, 2009. 12:06 PMSalsa766 says:
 where did you get the wax?
Mar 3, 2009. 2:54 PMhg341 says:
wow this looks really nice but i would like to know some things
A)what metal is it silver?
B)how do you get the cap to stay on?
C)why rivets why not something else?i dont have rivets
D)and last of all about how much did it cost to get it cast?
i loved this im going to try to make it
Mar 4, 2009. 6:59 AMhg341 says:
well from what you said you should try out some O-rings for your capyour sliver will last longer
Jan 31, 2009. 10:58 AMclemsonguy1125 says:
wont the wax melt
Jan 6, 2009. 9:24 PMCyberscann54 says:
I made a 1Gb tarantula named SpyderByte
PICT0017.JPGPICT0018.JPGPICT0022.JPG
Jan 6, 2009. 9:06 PMCyberscann54 says:
I made A 1Gb Tarantula Named SpyderByte
PICT0017.JPGPICT0018.JPG
Dec 17, 2008. 1:47 AMKasChartreuse says:
This is WAY CRAZY! I wish I was that creative!!! Coolest USB Drive I've ever seen!
Dec 10, 2008. 9:02 AMajmf says:
A great way to polish the wax and get out any unwanted minute lines etc is to rub it gently with an everyday terry cloth towel. This green wax is plenty hard and allows for a terrific shine.
Nov 14, 2008. 11:29 AMPlasmana says:
Wow! That is the best hacked USB pen I ever saw! 5 stars!
Sep 3, 2008. 1:56 PMcorey_caffeine says:
now i want a frostmourn flash drive that way i can rule the world and store data
Aug 19, 2008. 11:07 AMTwinEdge says:
Just thought of doing one,and thought I'd ask how the casting was donel...but no biggy...I'll look around there should be some kind of intructable around...Thanx...Actually this came out very good...Very original...Thanx again for the instructable....
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Author:Robotrix(My drawing blog)
I love playing games, building stuff, and being a Super Discount Ninja.