I found myself with a left over half sheet of 5/8" exterior ply from a rebuild of my front deck, and used it to make 3 beer crates, each holding 24 bottles. This is a fun, easy project that makes a good gift (more on that later).

Step 1: Tools and Materials

You need about 1/6 of a full sheet of 5/8" plywood for this crate, plus some scrap hardboard. I had about half a sheet of both, so made 3 crates. You'll also need nails (I used a nailgun), wood glue and a saw (I used a table saw and a mitre saw, because I own them; a circular saw and a guide would be fine).

You also need beer. To fill 3 crates, I bought 6 mixed cases of West Coast craft beer (2x Phillips, Vancouver Island Brewery, Granville Island, Tree, and Big Rock), which got me (three lots of) 24 different microbrews. Yum.
<p>Really nice. I used pallet wood laying around. Looks much nicer than plastic crates for my home brew. </p>
<p>great, glad it was useful</p>
<p>What a great idea - very simple &amp; I love the jig you made to get the pieces to line up. This will make an awesome gift, I already know who I can make one for. You did an excellent job documenting and sharing how to put the box together - so thank you. </p>
<p>Thanks. Yeah, I probably wouldn't have bothered with the jig had I been making just one crate, but it definitely sped up the assembly of 3.</p>
<p>Great instructions. I made it a bit different, because I made it to be a toy box/small chair for my toddler. She likes to draw but the other kids chairs we have are to high, so upside down, it now works as a chair for her, and later she can use it as a box for toys. </p>
<p>Awesome! Thanks for posting.</p>
I'm pretty sure there should be a full week labeled 25-25-25-25-25-25-25. :P <br> <br>Excellent work!
Agreed; I have a full refill ready to go :)
Very timely! I was looking for plans last night, and your design came up in my Feedly list this morning. I'm a homebrewer, and I haven't gotten in to kegging yet, so this would be much better than my &quot;use the boxboard 6-pack carriers until a bottle falls out and breaks&quot; approach ;)
Good luck with the build. If you need to make a bunch of these and want them to stack securely, make the verticals a little longer by the thickness of the ply, and drop them down a similar distance as well. That will create some short legs that will slot into the crate below.
Get out of my head! *LOL* I had been thinking that a way to stack them would be handy.
Yeah, I only thought of it when I stacked 3 high and realized interlocking ones might be handy if you have need for multiple crates. I will modify the 3D model to show the stackable option as well.
Great build (if only my beer would last long enough to get use out of the crate) <br /> <br />The commercial version of these always sell out within hours at every liquor store in my area, too. That's what prompted me to make my own. Breweries must love this time of the year, it's like printing money.
Makes you wonder why they don't make more of them... do they not like printing money?

About This Instructable




Bio: Analog maker dabbling in digital manufacture
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