Pocket Sized Camp Stove (The Improved

 by Javin007
Contest WinnerFeatured

Step 17: Usage (Video)

1.) Remove rack from around stove.
2.) Remove lid/base, and empty contents (rack pins).
3.) Place lid/base upright on stable surface.
4.) Remove fuel cup and set aside.
5.) Remove stove/penny.
6.) If you created the optional hook tool, remove this.
7.) Place wind guard on top of lid/base.
8.) Insert rack pins through appropriate holes, and set them in their "nubs."
9.) Place stove (sans penny) into center of wind guard.
10.) Slowly add fuel to stove (either with fuel cup, or squirt bottle) by dumping fuel into the top of it and letting it drain.
11.) Dump small amount (will differ for each stove, experiment) of fuel into wind guard as primer.
12.) Add penny to stove, covering fuel hole.
13.) Place rack into rack pins.
14.) Light with flint striker over stove, or bring lighter near a side hole.
15.) Stove will take approximately 30-45 seconds to heat up.
16.) Use only stable flat-bottomed pan/bowl/cup to cook.

Note that if desired, the penny stove itself can be turned upside down and used to burn solid state fuels such as esbit fuel tabs.

Notes when using:
  • The pictures of the lit stove were taken in a dim room. Keep in mind that outdoors, or in bright light, you will often not be able to see the flame at all. Take care not to burn yourself.
  • Read the 2nd step's warnings.
  • Try to measure your fuel so it burns out just as you're done with it.
  • The stove can be extinguished by placing the inverted "measuring cup" over it, or blowing it out. Water will also quickly put out any alcohol fires. (Make sure the measuring cup has no fuel left in it.) Do not store the stove with fluid in it.
  • When primed, it can be started with a flint striker.
  • The thinner/smaller the utensils used to cook on it, the faster and hotter they will get. Have gloves handy.
  • If using this indoors, make sure you have a *very* stable place for it to sit where it will not get knocked over. Have a method for putting out the fire handy just in case.
  • If you cannot understand how to build it by reading these instructions, do not attempt to do so. You shouldn't be playing with fire.
     
The attached video shows how to unpack and use your new stove.

Enjoy!

Any comments, improvements, or any critiques are welcome!


 
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cege says: Feb 19, 2013. 11:55 AM
THIS IS TERRIFFIC! THANK YOU!
shotgunshane says: Dec 21, 2012. 6:11 PM
Best instructable i have ever seen, i am going to make multiple of these for natural disasters that come about. thank you very much!!!! :)
fatboy07 says: Apr 20, 2012. 8:32 AM
very nice! keep it up man! :)
cryophile says: Jan 16, 2012. 8:48 PM
Awesome! It looks like this would come in handy if you were homeless.
orion3 says: Sep 27, 2011. 11:00 AM
Awesome stove! Just got mine finished. Instead of drilling holes for the rack pins, I JB welded small nuts to the bottom of the base can. After words, I was concerned that they might get in the way of the measuring cup once it was assembled but, it all fits well. Also, I used a 24 oz. tuna can for the base and riveted it to the lid instead of cutting the larger can down and JB welding together. I was a bet eager to try out the stove and didnt have any Denatured alcohol, so I used rubbing alcohol. (Not sure of the difference) I found the rubbing alcohol a bit hard to light at first (Hoping the Denatured alcohol works better). But I used a propane torch and soon got it blazing. Took a few minutes for it to settle down, then it started burning nicely. Had a problem with the fire staying lit for more then 10 minutes. (Again, could be the rubbing alcohol) I would then relight it with the torch again and it would take off again. I'm thinking the torch is heating up the alcohol in the can making it evaporate faster. All in all, A fantastic project and I plan on making more as gifts. A 10 out of 10!
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14kurbili in reply to orion3Jan 5, 2012. 9:05 PM
I've found that the best feul for any alcohol stove is methyl hydrate. it's sold as a gasline antifreeze for about $10 a gallon, and is something like 99.9% methyl alcohol. it works amazingly well compared to other feuls, and MEC even sells it as feul for their stoves, so you know it must be good!
Javin007 (author) in reply to 14kurbiliJan 6, 2012. 8:06 AM
Methyl Hydrate is also known as "methanol." It's often added to ethanol (9:1 ratio of ethanol to methanol) to make denatured alcohol. Methanol is highly toxic, and can even be absorbed through the skin. Ingesting as little as 10 mL can make you blind, and 30 mL (roughly one ounce) will likely kill you. I would strongly recommend against keeping this in your house, particularly if you have children. Denatured alcohol is bad enough, with the methanol added and diluted, but pure methanol is downright dangerous. Even if you don't drink it, extended exposure to your skin can cause enough to be absorbed to destroy your kidneys and liver. I'm not going to tell you what to do, but for the purposes of my instructable, please know that I very strongly recommend against using it as a fuel source.
14kurbili in reply to Javin007Jan 7, 2012. 2:49 PM
I just compared the MSDS sheets for methyl hydrate and denatured alcohol, and as it turns out, they both impose the same health risks. I'm not saying you're wrong about the dangers of using methyl alcohol, it's just that denatured alcohol isn't any better for you. now that i know the fuel I'm using isn't that great for me, i'll try to start using other types of less harmful alcohol. Thanks for the heads up!
Javin007 (author) in reply to 14kurbiliJan 8, 2012. 2:01 PM
All of this said, the "ideal" fuel for an alcohol stove would be pure alcohol (ethanol). Unfortunately, I'd much prefer to drink it. :P

It's also not as cheap as its denatured component.  This is why ethanol is denatured in the first place:  

Because companies can produce vast amounts of ethanol incredibly cheaply, there's an excess availability of ethanol.  In the U.S., though, if it's sold for consumption, Uncle Sam has to take his cut in the form of alcohol taxes.  Plus, only so much is going to be consumed by the public.  The extra ethanol is sold for other uses (paint thinners, gasoline supplements, etc.)  To prevent people from drinking it (coz again, the gov't wants its cut if you're going to drink it) they "denature" it by adding poisons.

It's quite likely that when we get ethanol based vehicles (it's inevitable) that they'll denature that as well, to keep you from drinking your car's fuel.

Creating pure ethanol is actually so easy that you can do it with some stuff laying around your house.  Assuming you don't want to ferment your own sugars, you can even distill the ethanol out of beer, wine, etc.  (Moonshine.)  Now, don't take this to mean that you can just distill anything with alcohol in it and call it ethanol.  You'll find the old-school moon shiners will pour off their first batch of alcohol from a batch because it's poisonous.  This is because of the following:

The boiling point of methanol is 68 degrees Celsius while ethanol's boiling point is 78 degrees Celsius.  This means it's possible to "boil off" the methanol while keeping the ethanol if the environment is perfectly controlled.  Would I ever do this to save a buck or two?  Not in a million years.  Don't know why I bothered to mention it, really...  But this lower boiling point (and thus vaporization point) is why methanol is so much "colder" when it evaporates than ethanol.  Because the evaporation happens so much faster.  (The lower the boiling point, the faster the evaporation.) 

Because in many types of fermentation a small amount of methanol (aka: wood alcohol) is produced along side the ethanol (grain alcohol).  The distillation will first vaporize the methanol making that first batch highly poisonous.

Mostly I'm just rambling right now because I'm partaking of some ethanol at the moment, in the form of a martini.  :D
Javin007 (author) in reply to 14kurbiliJan 8, 2012. 1:26 PM
Yep, you're right! The MSDS for denatured alcohol will be the same as the "worst" component in it. This is because the MSDS doesn't usually take into account the ratios of the chemicals in them.

Drinking 10 ounces of denatured alcohol (of course, talking about denatured alcohol that has been denatured with methanol, which there are some that are denatured with other chemcials) will have the same effect as drinking 1 ounce of Methanol (ie: high probability of death).

So yeah, try not to drink either one.  :D

For instance, look up the MSDS on polymethyl methacrylate, and then the MSDS on crazy glue.  While their MSDS's look quite similar, the polymethyl methacrylate is about three times more toxic than the crazy glue.  
Javin007 (author) in reply to orion3Sep 28, 2011. 5:11 AM
It's always so awesome to see people build this stove. :D Thanks a ton for the pictures!

I love the modifications you've made.  The riveting and using the tuna can could only make the build that much easier, and dare I say more stable.  Makes me wish I had a rivet gun.  I also like the idea of welding the nuts to the base instead of drilling the holes and using JBWeld. 

The rubbing alcohol is definitely your problem.  Rubbing alcohol is typically about 60% alcohol with the other 40% being water.  Denatured alcohol is 99% alcohol with 1% "additive" to keep people from drinking it.  (It's also used as "marine stove fuel".  Commonly used to fuel stoves on boats.) 

Your problem with keeping the rubbing alcohol lit is because the rig eventually cools down enough that the alcohol stops vaporizing.  You won't have this problem with denatured alcohol, and lighting it will be MUCH easier.  I even light mine with a flint striker if I don't have a lighter handy.
dontkillpenguins in reply to Javin007Dec 25, 2011. 10:26 AM
can you use 70 percent alcohol
orion3 in reply to Javin007Sep 28, 2011. 8:15 AM
Awesome! Just the info I needed. This is a great build and is extremely well thought out. I will be heading to the store for denatured alcohol ASAP! I am getting started on number 2 today. I'm going to make my wind guard just a tad higher this time to more easily accommodate the nuts. I only went 1/2 inch higher then the stove last time. It fits but , just barely. I need to invest in one of those fancy side cutting can openers as well. I dremmeled the last lid off. It's passable but rough. By the way, the pot rack design, imo, is just Genius! Super strong and very sturdy! Thanks a lot for this great instructable . If I stumble across any more updates I'll post them here. \m/
xUNMERITEDx says: Apr 29, 2011. 12:22 AM
Great job!
JRick3 says: Apr 18, 2011. 4:57 PM
Do you really need the measuring cup or is it more for everything to fit nice inside when it is all packed up?
pastprimitive says: Jul 6, 2009. 11:08 PM
I like what you are trying to do. I happen to be starting a business that will be marketing these soda can stoves in stores. I thought you might find what I have done interesting. I noticed all the same design flaws with most soda can stoves as you. I took mine a bit further in the area of efficiency by using a rivet nut to completely seal off the container and using more holes that are smaller. Seems to be a better fuel to air mixture for efficient combustion. I think you will like what I did for priming. With my stove design it allows for a mere 1 ml or less of fuel to prime. I have found denatured alcohol to be the cleanest and hottest. Also as far as measuring fuel I use a 10 ml syringe I get at the drug store for .25 cents and a small 4 oz fuel bottle. Anyway the site is: www.keyholestoves.com Check it out. Hope it gives you some good ideas. Keep on inventing!
Javin007 (author) in reply to pastprimitiveJul 8, 2009. 8:26 AM
Wow. Used your method of creating the vent holes last night and nearly doubled my burn time on the same amount of fuel. Heat output was virtually the same too. Seems less fuel is just burned for the sake of burning. Great design.
Javin007 (author) in reply to Javin007Jul 9, 2009. 8:40 AM
That last sentence didn't make much sense. I meant with my original design, it seemed to be burning much more fuel with no additional heat output. Using needles to punch the holes, resulting in smaller, more condensed flames, the same amount of fuel burned longer while putting out the same heat.
jalspach in reply to Javin007Apr 9, 2011. 1:06 AM
First of all fantastic instructable. I cant wait to build one this weekend.
Second, I know this ible has been up for a while so it may be too late to ask this but...
I notice in the ible you use the tacks to ouch 8 holes yet in the comments I see that you used the pin and drill press idea to punch more, smaller holes and it was more efficient. Should I stick to your instruction or go for the smaller holes?
The same goes for the idea of using a threaded stopper that I thought I read in the comments. Stick with the instruction or is it safer to switch to the rivetable thread?

Thanks again for such a wonderfully thought out instruct able. My son just crossed into boy scouts and will be doing a lot of hiking with his new troop. I this this would be a great project for us to work on...as long as this style of stove is permitted.

James
Javin007 (author) in reply to jalspachApr 11, 2011. 9:52 AM
I hope it came out okay! Sorry I couldn't answer sooner. :/

I found that the "needle" sized holes work well if you're wanting a stand-alone penny stove, but for my rig, the heat transfer done by the wind guard makes the "needle" holes cause the whole system to overheat.  This results in larger flames, and lower fuel efficiency.  So far, the 8 thumbtack holes have served me the best (they're also less likely to clog.)

As for the rivet-able thread, I would avoid this.  The "penny" of the penny stove is to allow the system to self-regulate if it gets overheated.  If too much gas is vaporized, it will push the penny out of the way and vent instead of causing the stove to "pop".  As another user said, this would result in a "spewing fiery fountain of OMG."  Anything threaded would not allow the excess heat to escape from the stove.  

While the most likely scenario is that your flame jets would just get larger, and nothing else would happen (these are fairly stable stoves), you DO run the risk of actually boiling the alcohol and causing it to shoot out of the holes turning your stove into a small, wide-area flame thrower.  

In extreme cases, the two halves of the stove can separate, and then you really have a fiery mess on your hands.  So I'd stick with the penny vent.

Plus, it's just kinda neat.
jalspach in reply to Javin007Apr 11, 2011. 10:25 AM
Thank you for the answers.
We actually did not get around to building it this weekend so hopefully over the next couple of nights we will.
We are both excited to see it go!
Who knows, maybe after this weekends backpacking trip, the whole troop will be building them ;-)

Thanks again!
pastprimitive in reply to Javin007Jul 9, 2009. 12:53 PM
Yeah that was what I found.
Javin007 (author) in reply to pastprimitiveJul 7, 2009. 4:34 AM
Since detonating my stove (test in step 2) I've been trying to come up with a more efficient way of fueling/burning. I too came to the conclusion that more/smaller holes was the answer, but I'm limited to the thumbtacks that I have, which make painfully large holes. I've also found the importance of the holes being evenly spaced, and even the direction they've been punched makes a huge difference. I'd love to know what you're using to make your vent holes. Your priming method is simply brilliant. I will have to implement this in my next stove since my last one was sacrificed to science. (But to be fair, I won't put it in this instructable, as that does make your product unique.) Now, I think there's but one more issue to figure out and the stove would be perfect. This is refueling. I'd considered maybe creating two SMALLER stoves so they could be swapped out/refueled, but this could be quite dangerous. The only solution that would make sense would be to somehow feed fuel into the stove while it's running. Unfortunately, I've yet to find a viable solution here, as JB Weld is only good up to 500 degrees F, and as you said, these stoves get considerably hotter than this. (Which is why I put the rack pin "nubs" on the outside instead of the inside.) I've experimented with tube-fed from the side (additional holes, more flames, unsafe) and even tried a wicking method from below (much, much fire). At the moment, I'm pretty much out of ideas on the refueling thing. Thanks for the comment, and great addition to the stove!
Sabata in reply to Javin007Jul 12, 2009. 12:46 PM
I've found that a plain ol' sewing needle works quite well for making the holes. Hold it about 5-6mm from the tip with pliers or a hemostat otherwise the needle may bend and/or break. I liked to make about 2 dozen holes in my stoves and got some pretty decent burn times using very little fuel. Unfortunately I've misplaced my old stove notes and can't give any specifics. BTW, I had one of my very first alcohol stoves blow apart on me several years ago. Luckily, I had only a very small amount of fuel (about a teaspoon) in it for testing, it was on cement and I'd surrounded the stove with a barrier, just in case.
Javin007 (author) in reply to SabataJul 13, 2009. 11:45 AM
Yep. I've been doing experiments along these very lines. I've found that a standard penny stove doesn't quite work in this build. Read the newly added step (when I get it up there) to see the status.
pastprimitive in reply to SabataJul 12, 2009. 3:14 PM
Here is what I have concluded about detonating stoves. I have yet to have this problem once. And I believe it comes from too large of holes or an uncapped fuel fill hole which will allow oxygen back into the stove which will result in detonation. If you don't have these things it's virtually impossible for the oxygen level to rise to the point of detonation inside the stove. Unless of course you found a way to force oxygen inside.
Sabata in reply to pastprimitiveJul 12, 2009. 6:42 PM
Again, it's been several years since this happened so I'm going from memory here. I have a couple theories* but can't say for certain why the stove "popped." What I do know for sure is that the filler hole was closed off with a nut J-B Welded to the inside and a screw outside. Also, the holes were made with a small needle using the method I described above, so they definitely were not too large.

(*) Following some others' leads, I did not J-B Weld the two halves together. I also didn't bother to punch holes in the lower portion of the can as shown here almost halfway down the page.
Don Johnston's Photon Stove

I suppose that vapors and pressure built up but were not able to vent to the outer chamber and escape out the jets. Since the two halves were not epoxied together, they blew apart when the pressure got to a certain level.

Rather than only punching holes and trying the stove without glue to prove the pressure theory, I erred on the side of caution and punched holes and glued the stove as well.
pastprimitive in reply to Javin007Jul 7, 2009. 7:54 AM
I am glad to help. feel free to include the primer pan in the instructable as long as you give me some credit with a link to my site. I am not really after people who have time, desire, and interest in building the stoves themselves. So I am not too worried about it. I am marketing mostly towards physical retail locations and people who do not want to take the time to build. But thanks for the sensitivity. My secret weapons in producing awesome vent holes is a combination of 3 things. First I created a template by cutting out a bottom of a soda can right up against where it starts to bend inwards, and than cutting out the middle concave part. I than make 4 cuts up the inward wall to allow for expansion so it fits all the way down on the targeted soda can bottom. And than flange it out with a full can of soda. Then I create 24 holes. Here is the awesome simple part. I use sewing pins, the kind with the round nub of plastic, and than I snip off the tip so that it's about a half inch long. I then take this to a vice, other hard metal surface, and very carefully (as not to smash my fingers) I pound the non point end of the pin i just cut off. then I take this to my drill press and mount it in that with just about 1/8" sticking out. maybe a little more. The trick here is to put it between the teeth of the press, (Hence the pounding the non pointy-end flat, of course not too flat, we need strength) not the middle, as the middle typically will not accommodate such a small diameter shaft. Than you can go to town pushing it straight down into your target soda can, Hopefully it goes without saying... Don't turn on the drill press as you are doing this. And it will make beautiful small holes every time and without killing your thumbs. As far as the refueling issue, and exploding issue I have two solutions that I like. To avoid explosions I find that a rivet nut and a small thumb screw make a great fill hole. And the plus is that since you have a tight seal while running, and hopefully by now smaller holes:) combustion seems to have an impossible time happening in the stove itself. I haven't done a scientific study, but I believe the small jet holes for whatever reason just plain don't allow enough air in the stove at any given time to allow combustion as long as you have the fuel screw in when you light it. The only slightly dangerous experience I had was when I made my holes even smaller than what you saw, and the pressure built up too much and popped the top. I think it's that penny you use to seal your fuel hole, it just needs to be a tighter seal. You can pick up a rivet nut gun from harbor freight tools if you have one in your area for like $16-$25 bucks that includes aluminum rivets. I highly recommend the purchase. Such a handy tool. Now the refueling issue I believe has a simple solution. I think the real problem lies in not being able to transport your stove with fuel in it. Now of course I can't do that yet with my model either. but I am working on a that fits over the top of my stove, and puts a water-tight sel on it, effectively making it so you could top the stove off with fuel, cap it, pack it with you, and when you want to use it pull it out and light it up, burn as long as you want, and then blow it out, and recap it once cooled. Plus now you don't necessarily need a fuel bottle depending on trip length. My stove holds 2 oz of fuel and that gives about 20-40 minutes of burn time depending on lots of factors. So I find that more than enough time for me, but of course I could always make it an ounce or two bigger to extend the burn time.
pastprimitive in reply to pastprimitiveJul 7, 2009. 7:57 AM
Sorry, didn't catch the typo. I meant to say i am working on making a top, that will cap the stove off.
Javin007 (author) in reply to pastprimitiveJul 7, 2009. 11:45 AM
As a side-note, a good place to find those rivet nuts and thumb bolts would be handy. I've been digging for awhile, and nobody sells them locally, and I can't seem to find a decent place for them online. I could see those being handy in a LOT of projects.
Javin007 (author) in reply to pastprimitiveJul 7, 2009. 10:22 AM
All good info. Thanks for the usage! Will definitely credit you! (Gotta go buy me some push pins tonight.) As for the refueling, perhaps the new design will allow me to be more efficient with my fuel usage. I definitely couldn't get 40 minutes of burn time on a single fueling under the best of circumstances. I was still thinking, though, what if someone wanted to cook something for a good hour or two? Maybe they're making a stew in the woods? Refueling "in real time" would be handy, even though these things do rapidly cool off after being put out, and could be refueled and relit without much trouble (particularly with your primer method). I may be trying to invent a feature that just simply isn't much value added.
tristin7612 says: Feb 17, 2011. 6:51 PM
That was great, I think that I will have to try that out. My wife says I'm not aloud to see neat things like that because she knows that I will HAVE TO make it. Also love the cameo of the puppy.
Javin007 (author) in reply to tristin7612Feb 18, 2011. 8:29 AM
*heh heh* Thanks! She's not nearly as round anymore, but she's still just as cute!
sabr686 says: Jul 9, 2010. 6:45 AM
hey great stove, i think it's the best designed and functioning one I've seen around. I appreciate the work you put into developing it. I made one last night (took me a little longer than I thought, being the first time and all) and I can't wait for the JB to cure so I can fire it up. I put a very small notch in the bottom of the wind guard so the rack would be trained to hold the package shut tight. Just Dremel'd it. I guess that's a new word. You know what I mean. I also left about 3" of coat hanger onto the end of the rack to replace the extra bit of wire used for the handle, with a little triangle at the end for grip. Just a little personal modification. Well done, and thanks for the jumping off point! I love this kind of stuff, especially when it's well thought out and constructed.
Javin007 (author) in reply to sabr686Jul 9, 2010. 9:39 AM
Sounds like some great mods! Could we get a picture to see how it turned out?
sabr686 in reply to Javin007Jul 9, 2010. 3:05 PM
I will try, though I'm not real tech-y in that regard.
tibbaryllis says: Aug 9, 2009. 10:47 PM
I do not have any pictures with me but I've had luck with the refueling. In my designs you insert a needle in the bottom of the stove (such as a basketball needle) this needle fits through a hole in the bottom of the wind guard. Its connected to a long* piece of small tubing. **** For starters I recommend in the 5 foot range so you arnt in detonation range if you do it wrong. The end of this tube has a large syringe (like a basting/injection syringe) Fill the syringe with your alcohol and use that to initially fuel the stove (this is important, you dont want air trapped in the tube) then refill the syringe and push a little extra fuel in so as to clear any bubbles in the line. Now step away from the syringe and prime and light your stove. It should be burning like normal. When you want to add more fuel, done a leather glove (for safety) and SLOWLY SLOWLY SLOWLY SLOWLY inject more fuel from a safe distance. As long as you dont back off pressure from the injection system there is no air to cause the system to blow up, and the tube is not hooked to the syringe or the needle permanently so any sort of explosive reaction is likely to push the tube off. The only piece that needs to be permanently affixed is the needle into the stove bottom as so it cannot easily fall out and so that it does not create an extra inflow of air.

Extreme caution needs to be observed until you completely understand the refueling process as everything that can go wrong can go wrong. I've even had one instance where fire did manage to travel back up the tube (was a short tube) but the syringe had come loose so it effectively sprayed fire... user beware.. With a large enough injection needle (some turkey ones are pretty large) you can effectively refuel the can enough to keep it running for days... now you can mini slow cook roasts or make slow cooked soups in the woods... You can also use the technique you used to make your pot stand to make a rotisserie. Make them about.. 3x taller and form loops for a pin to go through - using this method I've made rotisserie dove breast and a mini morel kabob...

Enjoy
sabr686 in reply to tibbaryllisJul 9, 2010. 6:50 AM
Great idea. Obviously reserved for the "know-what-you're-doing" iblers. While we're at it, you could always put a valve between the syringe and the needle to act as a fuel cut-off, thus making it a bit safer. You could really take this a long way if you wanted to. I like the simplicity of the original, but add-ons are so cool, it's hard to resist!
Zeppelinfreak in reply to tibbaryllisMar 13, 2010. 1:58 PM
that sounds like a good idea, but intead of injecting fuel could't you inject fuel initially to clear out air bubbles then have another line connected to the syringe in a container so it pulls of of that source?
.happy.hippie. says: Oct 31, 2009. 12:32 AM
i live in st. louis MO and i am planning on biking from stl to kansas city (and i guess back) and trying to spend as little money during the trip. so camping and using this stove would be amazing.  i'm building one this weekend
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