Step 1: Prepare a Piece of Wood

I started with a piece of wood 9" by 3 1/2" I mounted it on the lathe between centers, and used a roughing gouge to bring it down to a 3" diameter. Then I used a Easy Wood Rougher to make a tenon on one end. The tenon is 2 1/4" by 3/4" to fit in my chuck.

Step 2: Rough Shaping the Sphere

After remounting the piece back on the lathe using the chuck, I used a spindle gouge to shape the sphere. It's easier to give the sphere it's basic shape before using the jig to refine it.

Step 3: Final Shape

I used the EZ sphere jig to give the sphere it's final shape. This jig mounts in your banjo using the tool post hole. Set the cutter in the center of the sphere and rock it back and forth. The depth knob is on the top of the jig, and you need to give this a full turn after each pass. I brought the sphere down to a final size of 2 3/4"

Step 4: Button Hole

After removing the EZ sphere jig I drilled a 1" hole 1/2" deep for the button. I used a jacobs chuck mounted in the tailstock, and a forstner bit.

Step 5: Remove the Sphere

I used a 1/8" Parting tool to part off the sphere form the remaining wood.

Step 6: Making the Button

With the remaining wood still in the chuck, I made the button using a parting tool. The button is 3/4" by 3/8" I brought the diameter down checking it with vernier calipers. After shaping and sanding, part off with a 1/8" parting tool.

Step 7: Cutting the Groove

I mounted the sphere in a vacuum chuck to sand and cut the groove. I marked the sphere with a pencil, this will give me a reference line once the lathe is turned on. I used a 1/4" parting tool to cut the groove, (make sure you bring up the tailstock to help support it.) I cut the groove about 3/8", although in hindsight this was a bit much. If I did it again 1/8" is probably enough. After cutting the groove do your final sanding up to 600 grit.

Step 8: Painting

My wife Robin painted the PokeBall with acrylic paint. First the black then the white then the red.

Step 9: Optional

Dressing up your dog as Beedrill (or whatever costume you have) is optional, but I think it's the best part :)

I hope you enjoyed this Instructable! I had a lot of fun putting it together. If you make this project, please share pictures in the comments.

<p>great work</p>
<p>Thank you! </p>
<p>Seems like this would be easy to apply to making a Death Star :)</p>
<p>I was thinking this as well</p>
<p>Right?! :) Instead of drilling the hole with a forstner bit, just use the gouge to taper a divot. </p>
Love it
Thank you!
<p>hope nintendo doesn't come out of the shadows and take it down</p>
<p>Ha! Your poor dog has that face of &quot;Sure, i'll comply but I'm getting a double dinner for doing this cr@p!&quot;</p><p>Great job on the ball. </p>
Lol! Thank you!
<p>Really nice work. You should make some Pokemon GO logos. Lol. Those would look great.</p>
Thank you!
<p>Such a cute dog ! Great project and video</p>
<p>Thank you very much! Jack thank s you too :) </p>
<p>Awesome stuff</p>
<p>Thank you very much! </p>
<p>Since pokemon go came out, this will be SO popular!</p>
<p>Thank you! My kids love it! </p>
<p>Love it. I have been thinking about makeing a pokeball for some time. This is definatly one of the best methods.</p>
<p>Thank you! It only took me about an hour to do it. </p>
<p>It took me a lot longer to 3D-print one and yours looks even better ;)</p>
<p>Thank you very much :) </p>
Hi could you add some photos to show the steps??
<p>Sorry I don't have anymore pictures of this project. </p>
Your dog video was too cute! Nice woodworking &amp; painting. Your grandfather would be proud that you have continued this honorable trade and share it with others.
<p>Thank you so much for the kind wards. </p>
lovely , I had 3d printed ones though
<p>Thank you! </p>
<p>Mind blowing, this was inspired me.</p>
<p>Thank you! We had a lot of fun doing this :) </p>

About This Instructable




Bio: I started woodworking with my grandfather as a young boy. I continued woodworking through high school, and started woodturning after seeing a turned project in ... More »
More by Carl Jacobson:Flintstones Car Aka Filntmobile Make a decorative wood snowman Poisoned Apple  
Add instructable to: