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Polystyrene custom parts from coffee cups!

This instructable has been removed by the author.

8 comments
Apr 29, 2010. 1:03 PMlemonie says:
I have a suspicion you posted this for the coffee-cup contest, but it's no good as an entry as the cups must be paper.
Also you need to actually do something and post photographs, theory and internet-images don't make an Instructable.

L
Apr 28, 2010. 7:17 PMatombomb1945 says:
I am not sure I can see how "liquid" this process would be.  The best I have ever seen melted Styrofoam is the consistency of marshmallow cream.  I would love to see some form of pictures on this.
Also, I know that the fumes from melted Styrofoam are dangerous and can lead to some serious health issue even from limited (few minutes) exposure. 
Apr 29, 2010. 5:49 AMjtobako says:
Better bet is to reduce the styrofoam back to the pellet form (hot pressure pot and agitation), then re-expand it in a new mold (heat at atmospheric pressure).


Apr 28, 2010. 11:42 PMrickharris says:
Mmm the lack of action pictures suggests this may be a theory only.

1. The styro foam when melted tend to give off cyanide gas.
2. The resultant plastic will not remain foamed when reheated so the package will be thin and insubstantial.
3. There isn't any detail about how to make the mould. How do you get the melted styro-foam to coat the insides?
4. What release agent should you use to get the plastic out again?
5. What about forms with under cuts?

I don't think this is practical. If you wanted to make such containers vacuum forming would be much easier and there are lots of detailed instructables on how to do this.

On a positive not broken up styro-foam cups make great packing beads for your delicate things.

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Author:kyle brinkerhoff(mormon.org)
hi i enjoy making ludicrisly over the top and complex devices.... only thing that helps with the ADD..... Being an ameture engineer, I refuse pick the easy option, but rather the one that seems best, ...
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