Pool Side Chair

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Introduction: Pool Side Chair

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My wife wanted some pool side chairs but the ones she saw were over $1000 each so I built my own (to be honest next time i'll stop being such a cheapskate and buy them!!)

I had all the wood lying around so have estimated costs (in NZ$) for pounds divide by 2

Materials

2m 4x4 ($15)

5m 4x2 ($20)

2m 2x2 ($2)

1 sheet (8'x4') 10mm ply ($60)

10kg Tile Cement ($35)

5kg Black Grout ($40)

25kg pebbles ($75)

20 x 4"nails (45)

30 x 1" screws ($5)

PVA Adhesive ($5) from the $2 shop!

Seat squabs $48 each from TradeMe (NZ version of Ebay)

Total per chair approx $356

Tools used

Chop saw

Skill saw

Hammer

Drill

Screwdriver

Square

Pencil

Rule

Spatula (for tile cement)

Sponges/squeegee for grout

Old tooth brush (grout)

when complete the chairs are very heavy (60kg+) so assistance is helpful in moving, I was on my own and used a sack truck!

Step 1: Cut the Legs

Most of the measurements are completely arbitary, as they depend how high you want the chair and what size your seat squabs are (mine were 600mmx460mmx 60mm thick)

So first cut 4 legs from 4x4 mine were 600mm long

Step 2: Recess Legs

Cut 2" wide slots on two sides of each leg 1' deep, I used the chop saw for this but you can use a skill saw (circular saw) or chisel out as you want

Step 3: Cut Bottom Rails

Side and back rail are 4x2, front is 2x2, lengths to suit squab size (ie backrail on mine was 670mm (600 squab + 2x 25mm recess + 10mm each side for tiling)

Step 4: Assemble Bottom Rail

I nailed it in both directions with 4" nails, make sure it is square (measure diagonals)

Step 5: Cut Top Rails

Made from 4x2 to fit, half lap joints at rear (again done with chop saw)

Step 6: Fit Seat Base

As you can see hereiI had already put top rails on, it is much easier to put the base in first - my bad!

base is made from 10mm ply as fits

Step 7: Fit Top Rails

Again all nailed down with 4" nails (fine carpentry skills at work!)

Step 8: Panel Out

Panel all surfaces with ply I used 1" screws to put them on, you can use ceramic floor tiles to panel if you want at this point and have a nice tiled chair - your choice but cutting them is a b#######

Step 9: Paint and Seal

I painted the exposed legs, base and back with black enamel (as I had some loafing around), all the other surfaces had a wash of watered down PVA to seal and aid adhesion of tile cement. I also eased all the corners with a plane as it will make sticking stuff on easier!

Step 10: Tile

This is tedious with small pebbles it took hours, fortunately we had a 15 hour power cut and I had nothing else to do (it was finished by torch light) do a small area at a time and grout on completion. If you mix a bit of the coloured grout in with the cement then grouting is easier as you dont have to cover every little exposed bit of white cement--wish I'd thought of that earlier!

I used a tooth brush to get the grout in, give it a good wash down before the cement sets, and another after grouting and polish up on completion ( a spray of silicon gives a nice shine) then fit squabs

These could be made from pallet timber if wanted, I used old ply that had previously been a floor cover at work and was in a skip, all the other stuff was offcuts that I had from other projects, you could also save some dosh by doing a sneaky collection of beach pebbles)

Each chair took about 2 days from start to finish (the second one was a bit quicker as I had thought some of the bits through)

Step 11: Sit Back and Enjoy

Beer O'clock I think

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32 Comments

I absolutely love these! I'm always looking for new projects as my family have alot of unused timber laying around! definitely trying this! Awesome, awesome, awesome!

Thanks, they are pretty simple to make just a bit time consuming, and very heavy. Look forward to seeing your pictures if you make some

So my mother decided to get rid of some couches and I thought 'Perfect', I have my frame already! :P Gotta nail in few pieces of wood and then onto painting and pebbling it up! Going with white pebbles with dark gray and white upholstery! So excited! I shall come back and bother you with photos! Thank you again for the idea!!! :P

Terrific, I have thought of using one of the "cast off" couches tht get dumped at the side of the road here for inorganic collection, but have too many other projects on the go at present (Hobby Shed and Rocking Bike)

I advise you to build it where it is going to end up as it will be very heavy, Good Luck

Oh that sounds awesome! I hope you upload them! I can't wait to see them! Best of luck! P.s; thanks for the tip! :)

Great photos (well lit, in focus and from angles that inform and show details) + informative text = Excellent 'ible. Way to go! Hope to see more

Wow. In the main image, I thought you'd simply upholstered the wooden arms/back. You tiled stones! That is amazing. Was it worth $2000/hours worked? It looks that way, but we weren't worrying about the grout drying.

Thanks for the comment, They too about 12-15 hours of work each all told ( the second one was quicker as I had ironed out a few "issues") The trick is to put the tile cement on quite thickly as it is them easier and firmer to stick, if you also mix some of the colouring from the grout in (or poster paint in the cement) then grouting is less arduous as less "white cement" shows

They came out nice!

You got the proportions right.

Great work.

Thanks for sharing.