Pop-Bottle-Cap Antenna Protector

 by Darwinfish
Featured
Power antennas are great. You can make them go up, and, well, down, and... well, they make the radio work. The radio's important so that you can listen to, uh, well, sometimes there's good music. Anyway, they're fun to watch, and I want to keep mine working.

When Nissan (or whoever Nissan handed the specs to) designed this specific antenna, they didn't bother to weatherproof it. Sure, the mechanism has a little spout at the bottom to let the rain out (which, if I lived in Seattle, or Florida, would be all it needed), but around here, moisture will pool in the housing during the day, then freeze at night. Then the nylon gear rack inside the antenna breaks into pieces and I have to tear it apart again.

So I got to thinking, and then to hacking. Here's what I came up with: the pop-bottle cap antenna protector. (Also my first instructable! And entered in the Transform It! challenge.)

(Disclaimer: Cut metal has sharp edges, and wire has a way of whipping around and poking you in the eye if you aren't careful. Bits of wire sometimes take flight when you cut them off. Work carefully.)

Check out the vid: 



Edit: I'm totally blown away by the great response/comments I've been getting on this. Thanks all!
 
Remove these adsRemove these ads by Signing Up

Step 1: What you Need

P1010167.JPG
You need: 

A bottle cap or two (beer caps are more fun to look at, I used an Izzie cap because it matched the truck)
The motor from a wind-up toy car (we need the steel spring inside; just hit it with a hammer and it'll come apart)
Epoxy
Duct Tape
Wire (I used a tangle of aluminum wire I found beside the road; avoid wire that will rust)
(Optional) Turtle Wax and a rag

Tools:

Tin snips
Pliers
Something to mix the epoxy on, and with
1-40 of 56Next »
Paulie151 says: Sep 22, 2011. 1:14 PM
A nice idea, but I would think that over time the edge of the bottle cap would scratch the antenna.

I think a more plausible solution would be to simply drill one or two holes in the bottom of the antenna motor housing, to allow drainage. You could also attach a piece of vacuum line to direct the drainage if you wish. That's all they really do on the ones that are made to do this already.
Spokehedz in reply to Paulie151Mar 11, 2012. 2:26 PM
They have that. They don't work in this instance. Water goes in, then it sticks in the plastic gears, freezes over night, and then in the morning you turn your car on with the radio on and ST-T-T-T-T-T-RIP goes the gears.
Paulie151 in reply to SpokehedzMar 12, 2012. 5:39 PM
Ah! Well that just sucks!!! lol
Leanael says: Jul 28, 2011. 2:46 AM
nice man! Kudos!
Styluss says: Jun 29, 2011. 1:35 PM
TOO COOL!!

I applaud your creativity here! Excellent mod!
XOIIO says: May 16, 2011. 8:17 AM
Great project XD It's one of those ones that brings a goofy smile on my face when I see it working.
criggie says: Nov 18, 2010. 11:19 AM
Glue a bottle cap to the top of the aerial, so when it lowers, it covers the join. No moving parts.
ToolboxGuy in reply to criggieDec 26, 2010. 8:48 AM
That could become an aerodynamics problem for the antenna.

Adding a bottlecap drogue chute on the end could modify the antenna into a new instructable - how to replace a bent/broken power antenna.

Your mileage may vary, depending upon road conditions and driving habits. ;)



Darwinfish (author) in reply to criggieNov 18, 2010. 2:29 PM
Funny you should mention that, I thought the same thing the morning after I finished this. Either would work, and yes, the bottle cap glued to the antenna might even work better. But this is more fun to watch. XD
Madrigorne in reply to DarwinfishNov 19, 2010. 11:33 AM
Attach it with sugru - will glue the cap to the antenna and act as a seal when its closed. Awesome.
criggie in reply to MadrigorneNov 19, 2010. 12:10 PM
Good idea - but we don't have that product here.
Madrigorne in reply to criggieNov 19, 2010. 10:46 PM
I only buy it on the internet from their website.
criggie in reply to DarwinfishNov 18, 2010. 3:44 PM
Mine's a non-retracting 3" steel tube schnorkel which does double duty as an FM radio aerial at the same time. Also (mostly) protects the cellphone aerial from branches etc. Also, I don't get ice problems because I park in a carport.

Nice fix - good work.
Calorie says: Dec 20, 2010. 11:38 PM
Nice job. I got a good laugh out of it (in a good way.) My Camry suffers from the bent antennae phenomena. I've given up on my power antennae.

One suggestion though. You might want to find a way to prevent the cap edge from being sharp. Or perhaps it is better to say you want to prevent any scratching and keeping the friction to a minimum.

Great idea. Sometimes the simplest ideas are the best, and the most fun.
Fik says: Nov 19, 2010. 7:58 AM
Good idea, but I think there may be risk of electrically grounding the antenna with the bottle cap (shorting the radio signal). Perhaps we can use a pill bottle cap or a similar one made of plastic.
Darwinfish (author) in reply to FikNov 20, 2010. 12:26 AM
The assembly's glued to plastic, so I don't think it's doing much grounding (I haven't noticed any change in signal strength). Good thought though, I didn't even consider signal issues when I designed this.
Fik in reply to DarwinfishNov 23, 2010. 3:24 PM
I was not thinking of a DC short but of a RF short caused by the stray capacitance between wire and metal (surely not noticeable in the low frequency AM band).
Still, you have not noticed any change in signal strength, so I was wrong in this regard. The only other consideration with the metallic cap is the possibility of rust.
seabee890 says: Nov 22, 2010. 7:04 AM
i have used bits of spring steel to make fine cut tools for wood and clay (my wife makes silver clay jewelry) those on dowel rods are perfect
jpnagle59 says: Nov 21, 2010. 7:42 PM
You are a king ! Very good thought process here. I myself 'ain't that' clever. To all those people who commented on your finger nails- You need to add a section to the build to outline using spray paint. Make sure you stress that the builder should not wear latex gloves or what not, because the paint will melt the gloves. THEN everybody would have paint on the nail's, so to speak. Great job- now where did I put the spray paint...
Achan20 says: Nov 21, 2010. 11:23 AM
i dont have an antenna like that. but this makes me want one like it. very cool. i like it.
FriendOfHumanity says: Nov 21, 2010. 4:50 AM
You have made a beautiful thing.
davIRE says: Nov 20, 2010. 10:45 PM
wow thats such a clever simple design, congrats
jakdedert says: Nov 20, 2010. 12:37 PM
I agree with the kudos. While I would probably obsess and try to find something a little more 'elegant' to put on my car, on reflection this is perfect. The build quality and instructions are superb, although I'd like to see a little more 'macro' in the photos to detail the bending/binding of the spring onto the mount.

That said, I also agree with the poster who suggested a simple 'top-hat' design would be simpler. Perhaps that could be combined with some sort of socket collar around the base in order to make a better seal...or an O-ring under the top-hat section itself for simplicity.
mobilejray says: Nov 18, 2010. 7:17 AM
Very clever!
My only recommendation would be to clean your fingernails before your next post on Instructables - sorry, but it's gross!
jakdedert in reply to mobilejrayNov 20, 2010. 12:29 PM
If you've got a problem with a little dirt under the nails, perhaps you're on the wrong forum. I mean *really*!

I was about to comment that the poster's nails were of the perfectly appropriate length in order to serve as the God-given, free and incredibly useful tools we were all born with...dirty or not. Too many folks clip, grind, chew or otherwise mutilate their nails until they are nearly useless appendages.

If they only knew how useful fingernails are; but they never will.
Darwinfish (author) in reply to mobilejrayNov 18, 2010. 2:25 PM
LOL sorry about that. The stuff on my thumbnail (I assume that's what you're talking about) is spray paint, wearing off slowly (because I don't wash with paint thinner). If it looks nasty now, you should've seen it when it was fresh. XD
Madrigorne in reply to DarwinfishNov 19, 2010. 11:29 AM
I can photoshop it out if you want - you are an amazing maker.
ac-dc in reply to mobilejrayNov 18, 2010. 11:36 AM
If you are that picky, obviously you don't do much work. My fingernails get cleaned every day besides hand washing and showering, but then dirty again a few minutes later.
FurtherThanTesla in reply to ac-dcNov 18, 2010. 6:16 PM
Wats up, Ac-dc? dont you remember me? its Tesla! I invented half of you!
Truffuls in reply to mobilejrayNov 18, 2010. 8:20 AM
Kinda have to agree. Great idea but clean your fingernails, wash behind your ears and sit up straight! ;-)
jakdedert in reply to TruffulsNov 20, 2010. 12:40 PM
Comb your hair and don't talk with your mouth full!
Sabata in reply to jakdedertNov 22, 2010. 9:14 AM
And always wear clean underwear in case you get in an accident. :-p
ilpug in reply to SabataMay 15, 2011. 10:36 AM
are you the guy with the lime?
tkjtkj says: Nov 20, 2010. 5:12 AM
Very nice 'structable!! I like simple, elegant design, and this has it.
Now, as a lil present to those so unfortunate as not to have such a power antenna, why not glue (or Sugru) a bottlecap the the tip of your existing antenna!.. Watch others as they stand in disbelief that you have a power antenna in a place where its impossible to have one! and, of course, with no moving parts ..

(I think its more elegant than those dumbo lil plastic balls they fix to antenna tips, anyway)
ac-dc says: Nov 18, 2010. 11:34 AM
I know it's a crazy thought, but if you replaced the power antenna with a fixed antenna you'd not only fix it, you'd never have to worry about the motor or gearing breaking someday... just a thought...
Darwinfish (author) in reply to ac-dcNov 20, 2010. 12:26 AM
Yes, but where's the fun in that?
BluesHarp says: Nov 19, 2010. 11:34 AM
reading through all the comments, yes, there may be more elegant looking solutions ... but I personally like this one ... it just has a little steam-punk-ish flare to it that adds character. Good job!!
iminthebathroom says: Nov 16, 2010. 11:35 PM
Nice, and well instructed! Short little video of the antenna pooping out and moving the cap on and off would be the finishing touch!
Doedskvad in reply to iminthebathroomNov 18, 2010. 6:14 AM
Huh huh, you said "pooping", huh huh.

Sorry, couldn't resist. Anyway, awesome instructable, if I had a car, I would so build that.
iminthebathroom in reply to DoedskvadNov 18, 2010. 9:08 PM
That is kinda funny, guess it kinda works still as a verb for what it is doing, something coming out of a hole... turtle style. Ok, I'll stop.
1-40 of 56Next »
Pro

Get More Out of Instructables

Already have an Account?

close

PDF Downloads
As a Pro member, you will gain access to download any Instructable in the PDF format. You also have the ability to customize your PDF download.

Upgrade to Pro today!