Porkupine: Serviette holder made from cardboard and body filler

 by martinbolton
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I wanted to enter a competition here in Johannesburg, South Africa where I stay. The competition was to design and make a prototype of a serviette holder. The inspiration was states as follows... "Dining and entertaining plays a significant role in people's lives. Whether it be formal ceremonial or celebratory occasions or impromptu, informal gatherings, table napkins and serviettes are always needed. Display an unusual and beautifully designed serviette holder and transform the ordinary into the extraordinary!"
The prototype was to simulate metal as the intended material for manufacture.

I wanted to enter, but with a humorous play on words at the centre of my design. The Porkupine would sit on a table, as roast pigs did in the past (sans the apple). The quills of the Porkupine would be made out of rolled up napkins/serviettes, similar to the quills you may have seen in the Porkupines cousin, the porcupine.

This instructable is an interesting set of steps showing how I got to the final form, as well as how I simulated the finish of cast alluminium, using corrugated cardboard, and automotive body filler.

It illustrates that corrugated cardboard can be used as an effective model-making and prototyping material.

 
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Step 1: Maquette made from clay

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I roughly sketched the form of the Porkupine until I got to a form which I liked. I then began modeling the form out of a modelmakers putty which is a similar consistency to plasticine, allowing me to mould the form of the pig.
I made several maquettes before setting my mind on this one.

You can see the size of this to be approximately 50mm long (2 inches). I photographed the model from the front and top, and scaled up the images on the computer. I then printed these out, and began laminating many layers of corrugated cardboard.

I used double-fluted cardboard which was approximately 8mm thick. I glued layer upon layer to create a solid 'block' of cardboard about 15cm thick (6 inches).
ChrysN says: Sep 13, 2011. 5:05 PM
Great looking pig! (I'm glad to hear that it is Vegan friendly).
ArtisanEclectic says: Jun 10, 2012. 9:11 PM
I love how you made this out of a block of cardboard. Great Job!
Wasagi says: Sep 20, 2011. 8:00 AM
This is awesome!
What was the sanding sealer for MDF board that you used, could you just use more auto body filler instead?

martinbolton (author) in reply to WasagiSep 20, 2011. 3:24 PM
This is the specific brand I use. have a read to see the technical specs... http://www.plascontrade.co.za/products/default.asp?pcat=3 It works as a good preparation prior to applying the body filler. The cardboard was soft and 'fluffy' and the sanding sealer soaked in and allowed for a more rigid surface for the body filler to hold on to.
Wasagi in reply to martinboltonSep 20, 2011. 5:02 PM
Thanks! I'll check for a can at the hardware store!
Robot Lover says: Sep 15, 2011. 8:59 AM
WOW! This is great! It just looks so awesome that I can't get over it! I like the technique you used. If you think this technique could be used to build just about anything!
antling says: Sep 13, 2011. 7:49 PM
Did you win?
martinbolton (author) in reply to antlingSep 14, 2011. 3:21 PM
Nope. Sadly the competition organisers pulled out and decided not to award any prizes. Quite the anticlimax after carefully making the prototype..
antling in reply to martinboltonSep 14, 2011. 10:29 PM
Sad to know that, I really loved your work, that is really neat and cute.. I will be trying out but decided to make a pig instead of porcupine, if only i can find time this weekend.
dblatch says: Sep 14, 2011. 3:51 PM
A clever idea that came out looking great. Well done mate, proper job.
scoochmaroo says: Sep 13, 2011. 5:33 PM
I think Instructables HQ definitely needs one of these. Though I might take it over to hold my pencils. . .
martinbolton (author) in reply to scoochmarooSep 14, 2011. 3:23 PM
Pencils would work! . Sharp side OUT
porcupinemamma says: Sep 13, 2011. 9:06 PM
Very nice! I am the author of "Henry the Prickly Porcupine." Henry is going to love it too!
scoochmaroo says: Sep 13, 2011. 5:32 PM
Awesome awesome
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