Introduction: Portable Workshop

Picture of Portable Workshop

A Portable Workshop for those of you that don't have much space or a compact cabinet you can carry all your stuff to work in other locations.

I wanted it to keep it as small as possible for those of you that don't have much space or your car and tools share the same place. It has wheels so it can be moved by only one person and you can even carry it in your car with a little help to get it in, of course. As you can see it has 3 functions. Saw table, Router and Scroll Saw. Also it has a big cabinet you can use to carry some of your tools with you.

Video

Plans are available on my web

To show you how it works, I am going to build a pair of drawers with cheap pine floorboard.

Here I'm cutting the parts for the drawers with the sled.

Now I used the fence to get the desired height.

This is the groove for the base.

You can make angle cuts with the miter gauge.

Removing the quick access covers you can tilt the disk. 45 degrees in this case.

The jig saw guide is adjustable in 3 axis and we can use different blade sizes. From one hundred to one hundred and eighty millimeters , getting a maximum cutting height of seventy milimeters.

Here I am making the drawer handle.

Let's go with the milling function.

I am changing the mill in order to get rounded corners.

We also have a miter channel here to use the miter gauge.

This bearing will be so useful to make curved millings.

We can also tilt the router 45º.

The drawer is finished so I am gonna put it in place.

Now I want to show you 2 different ways of making tenons. First with the jig saw, the fence and the miter gauge.

And the second one with the disk and the tenon jig.

With the bigger disk I can place in my circular saw (235mm) I get a max cutting height of 70mm.

The incra miter chanel has little adjustment bolts to reduce tilt. You can even block it if you need to.

This is my solution to make the box joints.

You must place half of the pieces in the one side and the other two in the other side.

And this is the final result.

Back to the router again, this time with the featherboards, to make the groove of the base.

To close it, we must lift up the circular saw and tilt the router 45º.

Step 1: Cutting the Parts

Video

Let's start cutting the parts following the cutting list and mark them all with their numbers.

Here I'm making 4 drill holes for the handle and cutting it with the jig saw.

Make a drill with the same depth as the thickness of the washer for the opening system.

Countersink the drill holes.

Here is where the power and emergency switches go.

Now you can start assembling the cabinet using 50mm screws and dowels.

It is not necessary but you can apply a coat of lacquer if you want for a better finish and durability.

Here I'm cutting the 3 top parts.

Then cut and drill the frames for the hinged covers.

Make the holes for the steel pipe so it fits slightly loose, as it is the axis of rotation of the hinged covers.

I made the milling for the circular saw in the 3d router, If you don't have a similar tool, you can do it with the manual router using guides or templates.

Here I am making a milling on the top for the quick access covers, wich will make easier changing the disk. You can use the cover itself to calibrate the depth of the milling.

Try the circular saw to the top of the table and mark holes

The 3D Router comes in very handy here, as the column drill won't work because of its reduced work space.

Step 2: Assembling

Video

Ok. Let's continue with the second part of our home made portable workshop.

Mark the place for the miter channel following the plans and make a groove cut in the circular saw

These two pieces of plywood will give us a deep thickness to screw the miter channel.

Here I am making a rabbet with the depth of the self adhesive measuring tape. You can find a link in the description if you want to know where you can buy it.

Then screw it to the cover.

This is the hole for the router

Cut the pipe and assembly the frames for the hinged covers.

Prepare the stoppers and assembly them according to the plans.

Put the cover of the router in place and screw it to the frame using the holes of the miter chanel

Mill the cover and make this inner rabbet to place the jig saw

If you are not using a sliding surface as melamine, you should apply a coat of lacquer and sand it before and after.

Cut and mechanize the parts for the vertical router holder

This is the mill for the height adjustment of the vertical router

Glue two plywood parts to build the spindle mount

You should use a drill of the exact diameter or an adjustable one like this when building the router holder.

Also you can make it on a CNC or even buy it online.

Assemble the spindle mount in the holder

And now we can try the lift system

Assemble the hinges provisionally to mark the turning radius

I'm using these plywood remnants for making the wooden knobs

Step 3: Ending the Assembling

Video

I will start with this parts I forgot to assemble in the last video. They will give more stability to the lift system.

Here I'm cutting the parts for the base in my homemade saw table.

Assemble and screw to the bottom of the cabinet. It should have the same size as the wheels you've chosen.

I've placed a barrel bolt in one of the hinged covers and a door lock in the other. They can be useful when transporting the workshop and to prevent theft.

Prepare the electrical installation consisting of a power strip with four sockets. Where we will connect the router and the jig saw. The other 2 sockets will be useful for connecting other portable tools.

The socket for the circular saw has an on/off switch and an emergency stop button.

This is the internal winding wire system.

I made this quick access covers with opal methacrylate.

Place and try the circular saw.

With a metal bracket I have adapted this bearing that I bought with an old router. It can be so useful for curve millings.

Finally we check the hinged covers are aligned with the top of the table. If not, it' s easy to correct the tilt adjusting the stoppers.

Insert a steel pipe in the router to check the squareness in all directions.

Also check the squarness of the disk and make sure it is parallel to the miter channel.

Do the same with the jig saw and finally.

Finally close it and check out the tools are not touching each other inside.

Step 4: Accessories

Video

In this video I am making some of the accessories for the portable Workshop.

Let's start cutting the parts of the sled.

This is a channel to center the miter slider.

Screw two pieces of plywood taking care of the positions of the screws because we are going to cut it later and it could be dangerous.

Groove the place for the measuring tape.

Apply lacquer before and after sanding to get a sliding surface.

Assemble the sled, put it on the miter channel and cut the remaining part

Turn it and make a cut in the middle like this

Stick the measuring tape in place

Disassemble the holder of the sled and make a channel for the box joint jig. The same one of my other Table Saw.

Adjust the slider channel until no tilt remains with this two bolts. You can even block it if you want tightening the screw at its maximum

Cut the pieces for the fence. Assemble, lacquer and sand it.

This is the tightening system for the fence.

Glue a couple of dowels that we will use as a guide.

Assemble the knob and try the fence.

This is the router dust collector.

Put the threaded inserts for the feather board.

Check the disk is parallel to the fence and stick its measuring tape in the groove.

Prepare these pieces to make template of the box joint jig

Finally apply the glue and sand it.

Step 5: Accessories 2

Video

This is the last video of this How I did it tutorial.

Here I am building the miter gauge.

You can glue the printable templates of the plans in the plywood or use a ruler.

You can already cut it in the machine.

The Incra miter slider threads are in inches if you rather use the metric system you can use a tap as I am doing here.

Try it to make sure the turning radius is the correct one.

Cut the parts for the tenon jig.

You expand the thickness if you need reduce the friction.

Glue the printable templates to the plywood to make the featherboards.

Make the adjustment slots in the router.

Screw the threaded inserts.

Let's start making the guide for the jig saw. The tightening system is the same as the one used in the fence.

Assemble the system for the adjustment of the bearings.

Use a metal plate to preventing the blade from wearing out the plywood.

With the drill make one of the holes bigger to allow the adjustment of the bearing.

Do the same with the plywood part.

Mechanize the height adjustment system .

Now we can move it on three axis to place it in the exact position we need.

Now I am gonna check if it works making my new push stick.

It is important to hold the piece you are cutting with two hands to keep it in place.

Comments

misterxp (author)2017-09-19

I made some investment in tools and made improvements but still not 100% satisfied. I was able to make a door for my shed though! I would like to make a new top or perhaps better get the drawings and make a new bench, now I have some more tools !. Also, I had to make a lever system for the router because it was so hard to move. Will make an adjuster for it next.

Paoson Woodwork (author)misterxp2017-09-20

well done mate! I love the shed's door. Keep up the good work

misterxp made it! (author)2017-06-07

Here are photos of my effort!

Paoson Woodwork (author)misterxp2017-06-07

thanks for your kind words Martin!

looks like a great job for your workshop. sure you get a lot of it!

regards
Suso

misterxp (author)Paoson Woodwork2017-06-07

Too kind but thanks☺ . This was my first instructables project too. ☺

misterxp (author)2017-06-06

I made half a bench only with jigsaw. I used old timber that I had lying around. My end product is not so professional and good to look at but it works! Thanks for the idea! Later I may add the other tools

Paoson Woodwork (author)misterxp2017-06-07

I'm glad to read your words! please send me some pics to share on my web: info@paoson.com

misterxp (author)Paoson Woodwork2017-06-07

Hi Paoson,

To tell the truth I was embarrassed to put the photos of my effort on the web. Woodwork is not my strong point but I needed a small saw to cut scrap wood to light the stove and for some projects for the children. I used ti put the saw in a vice!
My effort is nothing like yours but I used the idea. I still need to make an upper guide for the blade but use as is for now. I alsi made a thinner blade for kids projects. I watched your videos loads of times because I was fascinated how you did it. You seem like a “Pavarotti” of wood work!
Any way, I sent you the photos. Hope you are not too disappointed
Regards
Martin

jeffhutson (author)2017-05-21

Genius!

shcho (author)2017-05-04

Great !! i will try this ~~~

MaggieM1959 (author)2017-04-09

OMG! I love and want this!

MathieuD23 (author)2017-02-26

I was so happy and excited to do this instructables until I realized that is just a hook for bringing peoples to a commercial website.

Nice job

thanks!

treyhaskett (author)2017-01-05

First of all, amazing work! It is obvious that a lot of time and effort went into this project.I first saw your projects on instructables but have watched many of your YouTube videos as well browsed your website. I plan to buy the plans for your 3D router and the homemade scroll saw soon! But first I've been planning on making my own workstation modeled off your portable one and your router/saw table. I think I've got it mostly figured out, I did have one question though. How did you fasten the circular saw to the table top? The threaded inserts with screws?
Thanks

hi!

The base of my circular saw has a threaded holes, I just used those holes ... take a look at the minute 1 of this video:

https://www.youtube.com/watch?v=mb43vFDioVs&t=4s

Maxi2222 (author)2016-06-12

No se puede comprar la mesa ya armada??

Paoson Woodwork (author)Maxi22222016-06-13

lo siento amigo, solo vendo los planos...con ellos puedes intentar que te la fabriquen en una carpintería, es fácil! un saludo

EsegaT (author)2016-05-04

Hola, mi nombre es Guillermo, soy de Argentina, quiero felicitarlo por su gran trabajo en este proyecto, yo estoy estudiando carpintería para poder trabajar y ganar dinero para vivir. No tengo tarjeta de crédito. Como puedo hacer para comprar los planos? Muchas Gracias.

Paoson Woodwork (author)EsegaT2016-05-05

hola guillermo, hecha un ojo a mi web, encontrarás toda la información y te puede ser útil en tus proyectos.

EsegaT (author)Paoson Woodwork2016-05-19

Hola, he buscado en su pagina web, pero lamentablemente no puedo encontrar la forma de conseguir los planos sin tener una tarjeta de crédito, las opciones que encuentro necesitan de una tarjeta de crédito sin excepción. Le agradecería mucho que me sugiera una forma de conseguirlos ya que me interesa mucho poder construir una mesa como la suya para poder trabajar.
Le agradezco mucho su tiempo.

Guillermo Barrionuebo

Paoson Woodwork (author)EsegaT2016-05-20

hola! también puedes usar Paypal o transferencia bancaria, fíjate bien, tienes todas esas opciones, gracias!

hpb (author)2016-05-14

This is simply astounding! One of the best instructables I've seen in a long time. Thank you for putting this up! I was thinking of getting a table saw but looking at this, I'm tempted to make my own :)

Paoson Woodwork (author)hpb2016-05-18

thank you so much!

leonardob57 (author)2016-05-17

soy de Argentina, quiero felicitarlo por su gran trabajo en este proyecto, yo estoy estudiando carpintería para poder trabajar y ganar dinero para vivir. No tengo tarjeta de crédito. Como puedo hacer para comprar los planos? Muchas Gracias

gracias! hecha un ojo a mi web:

www.paoson.com

Mattakadeimos (author)2016-02-29

This is the best instructable I've seen on here in all the years I've known about the site. Absolutely brilliant skillset you have and executed perfectly.

thank you so much!

thank you so much!

EsegaT (author)Paoson Woodwork2016-05-04

Hola, mi nombre es Guillermo, soy de Argentina, quiero felicitarlo por su gran trabajo en este proyecto, yo estoy estudiando carpintería para poder trabajar y ganar dinero para vivir. No tengo tarjeta de crédito. Como puedo hacer para comprar los planos? Muchas Gracias.

uersel (author)2016-04-08

Just whatched your video and I am truly amazed by your skills! Nice work, instantly favourited!

Paoson Woodwork (author)uersel2016-04-09

thank you so much!

Confounded Machine (author)2016-04-04

Great work! This looks like such a fun project to build.

thank you!

fraser02 (author)2016-03-30

very cool idea, great workshop, and handy!

Paoson Woodwork (author)fraser022016-03-31

thanks so much!

MatíasE1 (author)2016-03-28

ESPECTACULAR!!!!!!, It is a great job, congratulations!!!

thank you so much!

MatíasE1 (author)2016-03-28

ESPECTACULAR!!!!!!, It is a great job, congratulations!!!

jhunmar100 (author)2016-03-24

What CAD software did you use in building the plan?

I will vote for you in this. Great work!

thank you! I use autocad

janup (author)2016-03-24

Thanks

Paoson Woodwork (author)janup2016-03-24

thank you!

saurodecol (author)2016-03-18

SHOW

thank you!

Lee Wilkerson (author)2016-03-16

Well, that's nice. Many people post plans, drawings, and such on Instructables for free. While US $20 isn't a bad price, it isn't a good thing either.

No thank you, I'll build one from your videos and I won't pay anything.

"What one man can do, another man can do." Anthony Hopkins' character in "The Edge"

Bassbuddy (author)2016-03-10

Jawdropping!!!!!!!!!!!

thanks!

JonBuilds (author)2016-03-08

This was an ingenious contraption! I love the versatility and all the nice jigs. You've got my vote and a new subscriber :)

thank you so much Jon!

mrsharkit (author)2016-03-07

absolutely gorgeous! :)

About This Instructable

91,136views

1,640favorites

License:

Bio: My name is Suso Caamanho. I like doing all sorts of stuff related to musical instruments, woodworking, computer science, electronics... On my website you will ... More »
More by Paoson Woodwork:Omelette Flipper With Built-in HandleHow to Make an Olive Wood Cutting BoardBending Wood With a Bending Iron
Add instructable to: