It probably weighs close to 100 lbs empty. I can pick it up and carry it but it is really awkward due to its size. add in the paddles, trolling motor and battery, fishing gear, etc etc. and it gets tough to portage without risking damage to the bottom.
This instructable is geared towards making a cart to handle my canoe. For a Kayak or smaller canoe you could scale it back to 3/4 inch PVC to make it lighter and smaller.
Step 1: Tools needed
I originally started with the Hacksaw but it was taking forever. I switched to the miter saw and it made the cuts drastically faster and the cleanup of the cut ends was not to bad.
I Do not recommend using any type of powered saw to cut the pipe
-utility knife or file to remove any burrs from the PVC after cutting it
-Drill and assorted bits ranging up to a 1/2 inch bit
-rubber Mallet (not pictured)
-Hot glue gun and glue sticks
-Fine grit Sand Paper or 00 Steel wool to rough up the PVC surface before painting
-Spray paint designed for plastic
Step 2: Gathering parts
- (1) 10 foot section of 1.5 inch PVC pipe
- (4) 1.5 inch Tee connector
- (2) 1.5 inch clean-out plug
- (2) 1.5 inch female adapter
- (4) 1.5 inch end cap
- (2) 1/2-13 x 4 Hex cap screw
- (4) 1/2-13 hex nut
- (6) 1/2 hardened flat washer