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Thanks for the positive response to my earlier Instructable, the "Capri Sun Wallets," which can be found here: http://www.instructables.com/id/Capri-Sun-Wallets/.

There are tons of recyclables you can use to make wallets and other fun, useful stuff.   I came up with this Potato Chip Bag Wallet to combine my love of noshing and wallets.  BUT - what's the secret to making the thin, slippery chip bags into a tough, durable material suitable for a wallet?  The answer is FUSING the bag layers together by ironing them!  You have to cover the bags, however, with a non-stick paper first so they won't harm your iron.

Have fun!

 
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Step 1: Materials

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Materials for one Potato Chip Bag Wallet:

One 10-1/2 oz. large potato chip bag (or any chip bag)
Two 1 oz. small potato chip bag (ditto)
Iron and ironing board
Sewing machine
Cardboard for templates
Stick-on Velcro – 3/8”
18” or so of Contact paper – the sticky type with a separate wax-like LINER that you peel off
OR –  wax paper (but not as ideal to work with)
 
Make cardboard templates:

Back of wallet:   9-3/4” x 6-3/4” (will be folded length-wise)
Long inside pocket:   9-1/4” x 3-1/4”
Larger card pocket:   4-3/8” x 2-3/4”
Smaller card pocket: 4-3/8” x 2-3/8” (Note: in the finished photo, my small card pocket is narrower than the large pocket. However, using the same width for both pockets is easier.)
Coin purse bottom:   3-1/4” x 2-1/2”
Coin purse flap:   3-1/4” x 2-1/2” (I used the “Lay’s” logo from the small chip bag – photo)

memorris027 says: Feb 4, 2012. 11:35 AM
This is awesome - I am definitely going to try this out. Why is wax paper not as good to use as the other paper for ironing?
splazem says: Sep 4, 2011. 7:23 AM
Nice!
Dimitrios says: Aug 29, 2011. 7:49 PM
I love this! Thanks for sharing! Question, why do you need to sew if you can just fuse the layers instead?
gwebisu (author) in reply to DimitriosAug 29, 2011. 8:30 PM
Hi! Actually, you are right, you could make the wallet no-sew and just fused together with the iron. The trick would be to iron a very narrow line that would fuse the edges of the pockets only, and not the entire pocket. Just be sure to fuse each pocket layer separately before attaching to the wallet back. The big advantage to sewing, though, are the side edges of the wallet that are very thick because of the multiple layers. Sewing holds the thick layers together
firmly, which I found difficult with just fusing. I do a lot of sewing, so it was easier f.or me that way. However, if you had a bad sealer, that might work. Thanks for your comments!
gwebisu (author) in reply to gwebisuAug 29, 2011. 8:35 PM
Oops, typo next-to-last line: I meant "BAG" sealer. :)
CraftTestDummies says: Aug 26, 2011. 1:18 PM
Instead of using the Contact Liner, use Freezer Paper or baking Parchment as a non-stick ironing sheet.
gwebisu (author) in reply to CraftTestDummiesAug 26, 2011. 2:32 PM
Good idea - thanks for telling us
mikeasaurus says: Aug 25, 2011. 9:40 AM
Fun idea!
For a gift you could use chips that are only found in certain regions, then make them into wallets. I know Canada and the US have different chip varieties and showing a wallet in a flavour that we can't get here would be awesome!

Step 1, eat lots of chips!
gwebisu (author) in reply to mikeasaurusAug 25, 2011. 10:09 AM
Great idea that I didn't think of! Next time I travel I will bring my empty chip bags home
SHIFT! says: Aug 24, 2011. 9:02 PM
Great new project- I want a Doritos Bag Wallet from you!
gwebisu (author) in reply to SHIFT!Aug 24, 2011. 9:09 PM
Eat the chips first - tough job, I know
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