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Precision hot glue gun

Step 9The stubby version: better insulation

The stubby version: better insulation
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I needed better thermal insulation for the part of the device that's actually held between finger & thumb. It occurred to me that the plastic used for a soldering iron body is a reasonably good insulator considering how hot the heating element gets, and how close it is to your fingers.

So I took apart an old soldering iron and cut down the barrel to make a stubby housing for the heating element. Unfortunately, the element was slightly too tall to fit entirely inside the barrel, so I had to cut out a slot in the top; it fitted snugly though.
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Author:Dan Lockton
Im a researcher and PhD candidate at Brunel University in London, specialising in design for behaviour change for social and environmental benefit, and I also do consultancy as Requisite Variety, muc...
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