Project RE_ by Samuel Bernier

 by Samuel Bernier
Featured
famille RE, cover.jpg
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snow globe wbg.jpg
paint brush pot wbg.jpg
tin can dumbbell wbg.jpg
mug wbg.jpg
water sprout wbg.jpg
hour glass wbg.jpg
pasta box wbg.jpg
UPcycling with an UP! 
Personal and Portable 3D Printer.

This experiment of Project RE_ explores 3D printing as a DIY tool for upcycling. Customised lids are created using low cost 3D printing. They are then clipped or screwed onto standard jars, tin cans and bottles to create new and personal objects. In the first collection 14 objects were made : a watering can, an hour glass, a long pasta container, a bird house, a bird feeder, a mug, a rain catcher, a maple syrup bottle, a piggy bank, a orange juicer, a snow globe, a paint brush cleaner, a dumbbell and a lamp.

After finishing the content of a mason jar (pickles, mustard, jam...), I always clean it and keep it for later use. I quickly realised that I had almost no opportunities to actually reuse them unless I decided to turn my kitchen into a canning manufacture. These containers were going to be thrown away anyways and water would have been wasted for nothing. I remembered a design from Jorre Van Ast that could solve this problem by turning my jars into spice containers, but it seemed silly to buy objects just to reuse other ones. As a DIY'er, I had to find a better solution and 3D printing came to the rescue.

All is needed to reproduce these objects is a jar or tin can and a ABS FDM 3D printer (500$- 3000$)
After downloading any of these designs, people can calibrate the dimensions, choose the color, customize the shape and so on. What I provide is the main idea and a working assembly unto standard everyday objects. I hope that the DIY community will carry on with the idea and come up with more ideas for upgrading our daily waste. Let's hack all this trash!



I really really want this Objet 3D printer, so please, please, PLEASE vote for me!



Also, see how to UPgrade your UP! with 3D printing and other tricks!

 
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Step 1: The creation

maquette orange.jpg
maquettes bleu.jpg
cahier de sketch.jpg
bouteille 1.jpeg
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Capture d�����cran 2012-01-11 �� 09.54.47.png
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samuel bernier lids.jpg
samuel bernier, lids tower.jpg
UPcycling.jpg
Long before going 3D, I made sketches to determine what my empty containers were about to become. To test the volumes and function, I used paper models, then polyurethane foam models. I followed the same design process I use to create industrial goods. Once all the objects were determined, I used Rhino and Solidworks to make precise 3D models that I turned into .stl files, ready to print. In the next steps, you will find the specifications and the STL file for the selected open source product. 

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HollyMann says: May 4, 2013. 11:53 AM
I love your design style..completely amazing. :)
Lectric Wizard says: Sep 13, 2012. 6:29 AM
That what I call RE_cycling !!! HAD to be said... Great instructable Thanks!
Toffy says: Apr 9, 2012. 8:14 PM
Ingenious!!!! I don't want to buy the machine that makes these. I would buy some of the pieces such as:
The juicer
The one you made that looks like a wide funnel (roof leaks was the reference)
The paint brush one I really really really want.
The plant water bottle...that is great.
Ok so now you need to make them and sell them....
Samuel Bernier (author) in reply to ToffyApr 9, 2012. 9:29 PM
Ok, I need to think of this more seriously. It's true that 3D printers aren't affordable yet. My idea was to get them 3D printed to the closest spot from the customer's home. Use FabLabs and hacker spaces as local factories and illiminate shipping cost and tooling. I havent built the network yet. Are you near a big city?
amarty in reply to Samuel BernierSep 5, 2012. 7:37 AM
Your design and products are really amazing.Simple and most important FUNCTIONAL!As of your ideas of using FabLabs/hacker spaces... that would definitively be interresting.There is a company called Techshop that is trying to thrive on the DIY trend/3D printing and seems to be present in san Diego and heading to NYC(where i live).I've been trying to wrap my head around ideas how to use 3d printing in africa (where i am originally from) where this kind of simple products are sought and usually infamously expensive/or simply nonexistent.I do believe if in the USA 3d printing is a huge phenomena in 3rd developed countries it's going to be as big as bringing electricity to communities.But maybe i am a dreamer.We'll see.
Samuel Bernier (author) in reply to amartySep 5, 2012. 8:17 AM
That's great! I live in Montreal, but I have a membership at the San Francisco Techshop. Every city should have one! I have a friend called Bilal Ghalib who's job is to start Hacker Spaces and Fab Labs in Africa. It is a great success.
amarty in reply to Samuel BernierSep 5, 2012. 9:38 AM
Thanks for your answer.I went checking Fab lab international website and as you said they are very active and successful in Africa(south Africa like always pioneer, Ghana,Benin..) but nothing so far in Congo (that's where i am from) . I'll be really interested to get in touch with your friend Bilal Ghalib or anybody in charge of Africa at Fab Lab.I'll drop my contact and mails through instructables private message.Thks.
CarryTheWhat in reply to Samuel BernierApr 17, 2012. 8:14 AM
Hey -- what license are your models released under? If they are a commercial-friendly license then other makers could start selling them online (if not locally). I run a print shop on Etsy to 3D print for those who don't yet have a printer, and I'd love to manufacture these too.
Toffy in reply to Samuel BernierApr 10, 2012. 1:25 PM
Yes I am in San Diego County. Foreign words to me are FabLabs and Hacker Spaces...??? LOL. You do have an excellent product (and I voted for you..no one else) But that is besides the point. You can market these items, or hook-up with a website to do it that way.
I genuinely love your ideas for Recycling glass jars and bottles. I thought of another one last night, and b4 I could get it on the site I got interrupted and not cant remember what it was....And what is the items made out of...rubber, plastic, polycarb....? Dishwasher safe, (no distortion or melting) or Hand wash only. I am just so curious. You have such good ideas. Thanks....Roni
Samuel Bernier (author) in reply to ToffySep 5, 2012. 10:09 AM
He is on Instructables. He uses the name Lamedust : http://www.instructables.com/id/Featured-Author-lamedust/

Very cool dude
seankim in reply to ToffyApr 16, 2012. 9:41 PM
I can print these and am located in Los Angeles
bfk says: Aug 17, 2012. 3:31 PM
There are 3 types of ideas: Those that people look at and say "Gee, that's great!", those that people look at and say "I wish I had thought of that." and those that people look at and say "Gee... I could have thought of that".

The last type are the greatest ideas. They're also the most difficult to conceptualize, the simplest and most elegant in body and because the concept has never been thought of before, very few are creative enough to imagine them.

Yours is a new and original idea, a great concept and a beautifully polished execution. Congratulations on your award.


Now, I'm off to make a few coffee can bird houses.
zaronas says: Jul 11, 2012. 3:01 PM
i love the simplicity in your 3d printer on the first page, is that one you have made or is it commercial, if you made that could you possibly make an instructable or upload the blueprints thatd be awesome thanks
Samuel Bernier (author) in reply to zaronasJul 11, 2012. 3:09 PM
This 3D printer is an UP! PP3DP
It isnt free but is quite affordable. :)
zaronas in reply to Samuel BernierJul 12, 2012. 9:02 AM
yep just got done looking through your profile youve got some cool stuff
but sadly affordable isnt free which is what affordable is for a unemployed 16 year old
John Induna AD says: Jun 3, 2012. 9:30 AM
Nice stuff, great ideas.
Dream Dragon says: Apr 15, 2012. 1:56 PM
That's a really interesting idea.

Is there a standard thread size for soda bottles?
Samuel Bernier (author) in reply to Dream DragonApr 15, 2012. 2:35 PM
You mean glass soda bottles or plastic ones? For plastic ones, the thread is almost universal. There is quite a few cool concepts using them for this reason, but I prefer the contrast of glass and metal with 3D printed plastics.
Dream Dragon in reply to Samuel BernierApr 15, 2012. 3:15 PM
I was meaning the plastic ones. I can't find a specification for that thread and I wondered if you knew it, or if there is an adapter to connect that to conventional plumbing. I agree however for your application the Metal and Glass do work very nicely.
AntzyP says: Apr 10, 2012. 7:31 AM
Hi, You're getting my vote. Nice and beautiful instructable...
But is this 3D printed material food/water safe? If you're making a jug out of it, be sure that there are no harmful chemicals washing along into your drink...
Samuel Bernier (author) in reply to AntzyPApr 10, 2012. 8:12 AM
Yes, you are right. Food safe extrusion material is availlable in most places, but I should specify it in all food related products, like the mug.
AntzyP in reply to Samuel BernierApr 13, 2012. 7:23 PM
Great! Thank you...
PearlZenith says: Apr 12, 2012. 5:02 AM
This one is great! You could use it as a toothbrush caddy, too.
dconnolley says: Apr 9, 2012. 11:47 PM
what on earth is this? http://www.instructables.com/files/orig/FUN/RCNL/H0OD8ZP1/FUNRCNLH0OD8ZP1.jpg
DavAnt in reply to dconnolleyApr 10, 2012. 6:46 PM
All the printed parts stacked onto each other...
Toffy says: Apr 10, 2012. 1:34 PM
I remember...it takes off from the one you made that can be Crosstitched. Knitters and Crocheters can use a top like that on a large plastic jug, to place the ball of yarn in the jug, cap or screw on that type of top threading the yarn up thru the big open hole in the top. This keeps the pull of the yarn evenly fed as one would crochet or knit. Also, this would work only if the inside is smooth, so that the different yarns would not catch as it is pulled. I am glad I remembered. I have used a 1/2 gal sized (or close) empty ice cream container and put my yarn in that, and I drilled out a 1" or so hole in the plastic lid, threaded the yarn thru the top and placed the top snuggly on the Ice cream container. I have drilled about 3-5 holes in that lid for changing yarn colors. I also have to sand the rough edges so the yarn will not catch. People with Kitty Cats have fun trying to lay the ball of yarn on the floor or table and it staying there. It is play time for the kitties.
happyhippiemomma says: Apr 10, 2012. 7:33 AM
Your products are so well done and so timely for the reuse/recycle ideas that are emerging. Voting for you... I would buy a few of these products. You obviously have a sense of design, from the products to even the photo presentation. Good luck...
Toffy says: Apr 9, 2012. 8:16 PM
Oh how about making one with a lid and pouring spout for Honey...!!
Kiteman says: Apr 6, 2012. 2:00 AM
This is an awesome idea (love the mug and the juicer).

One question, though; how do you "knit on a jar"?
Samuel Bernier (author) in reply to KitemanJul 31, 2009. 9:19 AM
Hi Kiteman. There is a hole patern on the surface. A curved needle makes it easier. I should put a picture because a lot of people ask the question.
Kiteman in reply to Samuel BernierApr 9, 2012. 2:34 PM
Ah, I see your other comments about cross stitching and needlepoint.
Samuel Bernier (author) in reply to KitemanApr 9, 2012. 3:14 PM
yeah, it seems like I was just confused with my vocabulary words ;)
strata says: Apr 9, 2012. 1:01 PM
Love it! Can you pls post the STL?
Samuel Bernier (author) in reply to strataApr 9, 2012. 1:12 PM
I'm still working on it. It got lost somewhere somehow. If I can't find it I'll just remodel it.
strata says: Apr 9, 2012. 1:05 PM
This would work well as a canning funnel, too!
strata says: Apr 9, 2012. 1:02 PM
Ditto, on both loving it and on STL pretty please!
Widfara says: Apr 9, 2012. 12:12 PM
Awesome job -- Just downloaded the pasta holder stl and I'm putting my Makerbot to work.

Up-cycling is a great idea and the stl files you shared will make it easy to get started.

Well done!
Snerdguy says: Apr 9, 2012. 11:36 AM
Your ideas are very ingenious and practical. What is the approximate material cost for one of your projects such as the can lid? Do they make a larger home printer that could make something like a human bust? It would be very interesting to reproduce a likeness of someone especially if it could be painted.
Samuel Bernier (author) in reply to SnerdguyApr 9, 2012. 12:11 PM
They make printers of every size. For a home FDM printer like this, the material cost is around 50$ per kilo. about 1-2 $ a piece this size.
amatureartist56 says: Apr 8, 2012. 10:43 AM
I am very curious- how do you knit on this?
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