Quick, Cheap, and Easy Tool Organizer

 by aeray

While in the process of setting up my new shop, I needed some way to organize and store a bunch of small hand tools. A length of PVC pipe and a few screws solved the problem.

Comments/suggestions and ratings are always welcome, and almost always responded to.

Step 1: Fabricate Components

Using PVC (or ABS) pipe of a diameter appropriate for your storage needs (I used 1-1/2") cut sections with one square end and one sharply angled end.

I cut the sharp end at 62 degrees because that is the steepest angle my saw can be set at.

Making small tick marks on the base of the saw itself and aligning the pipe to them (rather than measuring every individual piece) greatly speeds up the process. Cut each end of your pipe at the angle, reset the saw to square, and then cut off the sections. Repeat.

A note on using salvaged pipe- if the pipe has been around for a while, it may be a little brittle. When you are cutting pipe with a power saw, it may shatter. Take appropriate precautions.

Step 3: Utilize


Fill er' up!

A few notes:

Experiment with sizes.

If you are putting anything edged in the holders, you should cram a piece of foam in the bottom of them, as part of the screw is exposed inside.

I did this against a fairly rough wall (painted OSB). Smoother walls may require a dab of hot glue at the top of the angled cut to keep the holders from rotating. On the OSB, even with some heavy cold chisels in them, mine stay put well.

"Nesting" the holders against the row above adds a lot more stability, too.

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soubal says: Dec 27, 2012. 11:30 AM
For something a little safer & cleaner to cut the PVC with, use a cutting disk designed for metal or masonry in your mitre saw, rather than a timber blade.. ie use an abrasive disk (like a big version of what you'd normally use on an angle grinder) rather than a toothed sawblade. That way there's nothing to 'catch' on the brittle PVC and break it up.
aeray (author) in reply to soubalDec 27, 2012. 12:16 PM
Agreed. If I had a dedicated metal-cutting chopsaw, I would use it. I don't want to use an abrasive blade in my saw, though, because I don't want to get abrasive bits all over the same saw I use for trim/finish carpentry.
ArtsyFartsyGirl says: Oct 2, 2011. 9:42 PM
Cool! Curious tho, why so many plumbbobs?
aeray (author) in reply to ArtsyFartsyGirlOct 2, 2011. 11:44 PM
I think you are looking at the chalklines, which are shaped like plum bobs, but don't work well for that purpose. From left to right: Thick black, for heavy permanent lines, like on concrete foundations; thin black, for precision permanent lines (used most frequently); red, for permanent corrections of black lines; blue, for temporary lines that need to be erased eventually (like wall lines on a concrete slab that will be exposed, or on beams and logs); white, for lines on tar paper for roofing, or for handrail lines on staircase walls that already have the finish paint on them (it wipes right off).
Blue Hawaii in reply to aerayOct 24, 2012. 6:35 PM
If you use powered concrete dye, the chalk lines become permanent.
ArtsyFartsyGirl in reply to aerayOct 3, 2011. 9:58 PM
Hi, thanks for your reply. I used to paint commercial signs, sometimes on walls and i've used those chalklines, but I guess my old instructor probably referred to them as plum bobs and it stuck. I have used it to make sure of a vertical line too. My instructor said everyone has some astigmatism, and I know I surely do. I can look at the edge of a building sometimes and see a curve! Guess I'd make a horrible carpenter! lol!
Caio
Bosun Rick says: Jun 22, 2012. 5:22 AM
Like most DIY'ers, I have multiples of most tools, and thought about using PVC pipe to store my surplus sockets in. making a pipe for each size, I could just cut a small opening at the bottom, (sort of like the picture of the dowel rod storage)and pull out the desired socket, use it, then drop it back in the top of the tube when finished.
Taking it a step further, connect the tubes in a circular pattern, and set them up to rotate like a 'lazy susan' type thing. This would take up less wall space, but more benchtop area. Has anyone tried this?
RangerJ says: Sep 25, 2011. 6:35 AM
I like this. Very good idea.
twilightrider says: Apr 28, 2011. 6:53 PM
Have you noticed any issues with the top of the holder pulling away from the wall due to the weight of whatever is in it? (No screw keeps it against the wall at the top, only the bottom.) Either way, this is a great idea and much more efficient than merely hanging tools from a pegboard... I'll be sure to implement it. :)
aeray (author) in reply to twilightriderApr 30, 2011. 7:20 AM
Nope, haven't had.a problem yet, and some of them are really loaded down.
bvsmanya says: Apr 30, 2011. 1:12 AM
good storage idea.better if mounted on 3/4" plywood board and attached to the wall.
aeray (author) in reply to bvsmanyaApr 30, 2011. 7:18 AM
The wall itself is plywood, OSB really.
guy90 says: Apr 15, 2011. 8:44 AM
Great idea, somewhat heavy duty as well- which will definetely come in handy for storing craft blades!
up_creek says: Apr 9, 2011. 3:45 PM
Great idea! I've been trying to think up a way to store my screw drivers in a neat and convenient way (besides drilling holes in wood and sticking them in, which makes them top heavy and wobbly). I'm going to implement your idea, but on a large piece of plywood, to make it movable. I'm constantly rearranging my garage layout so I rarely attach things to the walls.

Again, great idea!
aeray (author) in reply to up_creekApr 9, 2011. 4:40 PM
Thanks. If you made an A-frame out of the plywood (like a sidewalk sign, but bigger) and figured the angles correctly, the pipe pieces would stand straight up. Just a thought.
up_creek in reply to aerayApr 9, 2011. 6:12 PM
Good thinking. Could then use some hinges and string (hemp) to make the A frame fold-able/collapsible, with a handle (hemp again), for even more move-ability (even storage, if you're not using them constantly). I like it.
kodikos says: Apr 8, 2011. 1:16 PM
Great idea!
aeray (author) in reply to kodikosApr 8, 2011. 8:50 PM
Thanks. Give it a try.
dublinrun says: Feb 20, 2011. 3:05 PM
Instead of hot melt glue to secure the top, you can drill a larger access hole on the front of the pvc, then a smaller hole on the backside for another screw to secure the pvc from moving. Ex: Drill a 7/16' or 1/2" in the front for the driver bit and screw head, and a 1/4" for the screw. This should anchor it very well.
aeray (author) in reply to dublinrunFeb 25, 2011. 8:05 AM
If you look to the lower right of the angled tool holders, I used the method you describe to mount holders for utility knives. It works well, but it wasn't necessary (in my case) for the angled holders.
les_smith says: Feb 16, 2011. 8:21 AM
What kind of blade do you use on the miter saw, to cut the pvc?

Thanks.
aeray (author) in reply to les_smithFeb 16, 2011. 6:51 PM
I just used a fairly dull "framing" blade. The important part is to cut fairly quickly. If you cut too slowly, the PVC tends to melt, stick to the blade, and bind a bit. It doesn't hurt the saw or the blade (it can be cleaned off easily), but it hinders cutting. Different blade diameters and saw speeds will affect this; make a couple of test cuts first to find the optimum speed.

On the job site, plumbers are always "borrowing" my saw to cut pipe, and they express no blade preference, leading me to believe that anything will work.
divalea says: Feb 13, 2011. 7:01 AM
Why four chalk lines? ^__^
aeray (author) in reply to divaleaFeb 13, 2011. 7:32 AM
Ha! Five actually. From left to right: Thick black, for heavy permanent lines, like on concrete foundations; thin black, for precision permanent lines (used most frequently); red, for permanent corrections of black lines; blue, for temporary lines that need to be erased eventually (like wall lines on a concrete slab that will be exposed, or on beams and logs); white, for lines on tar paper for roofing, or for handrail lines on staircase walls that already have the finish paint on them (it wipes right off).
steliart says: Feb 1, 2011. 2:30 PM
Good thinking.
I could take it a bit further if you don't mind.
Instead of screwing the pipes onto the wall directly, I would have screwed them on a 3/4x2 and then making a French cleat mount them to the wall, this way you could also move things around, change position or remove and replace with new ones.
aeray (author) in reply to steliartFeb 1, 2011. 6:53 PM
I agree, but the board that they were mounted to would have to be wider than the cut face of the pipe (just guessing, about 3-1/2" wide) but great idea, nonetheless.
steliart says: Jan 31, 2011. 9:32 PM
(removed by author or community request)
aeray (author) in reply to steliartFeb 1, 2011. 7:01 AM
You might want to edit and repost this comment, as I think you meant to say "french cleat" not... what you wrote.
steliart in reply to aerayFeb 1, 2011. 2:29 PM
Sorry about that :) but it was funny. English not my native language
aeray (author) in reply to steliartFeb 1, 2011. 6:51 PM
Very funny indeed, and I'm not opposed to the object itself at all...
vincent7520 says: Jan 26, 2011. 10:06 AM
WOnderful !…
Nice, neat, creative, cheap and nicely designed !…
All I ask from an instructable …
Maybe I'll borrow the idea, maybe not … but I got the best : pleasure looking at it !
aeray (author) in reply to vincent7520Jan 26, 2011. 10:59 AM
If you do implement it, post pics.
vincent7520 in reply to aerayJan 28, 2011. 10:07 AM
I will
gserrano701 says: Jan 26, 2011. 7:18 PM
Nice, simple and clean, great thinking.
aeray (author) in reply to gserrano701Jan 26, 2011. 7:46 PM
Thanks. Not really thinking, though, I just paid attention to what popped up in my head and implemented it efficiently.
CrLz says: Jan 23, 2011. 1:00 PM
Clever idea, very good!
rimar2000 says: Jan 22, 2011. 6:48 PM
Very clever! I will Cut&Paste it!
aeray (author) in reply to rimar2000Jan 22, 2011. 9:01 PM
Gracias, senor!
SWV1787 says: Jan 22, 2011. 7:34 PM
This was my first thought when I read your title. a PVC pipe Dowel storage solution.
PVC Dowel Holder.JPG
aeray (author) in reply to SWV1787Jan 22, 2011. 9:00 PM
If you look in the lower right-hand corner of the last photo, you may be able to make out my "long auger-bit" storage... If you've got it, post it. The Zeroth Law says...
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