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Quick and Dirty Hand Held "Tesla Coil"

Quick and Dirty Hand Held "Tesla Coil"
This is a very dangerous hand held high voltage generator. I built it from an auto ignition coil, power relay and a broken power drill. I call it a Tesla coil because that is what an ignition coil really is. It's a very convenient short cut to a high voltage spark generator.

You could build it with any power supply from 6 to 12 volts if you do not have a broken drill laying around.


This is a total hardware hack. I know it looks like crap. We were having a party and I wanted a prop that would scare people. I threw it together in about 2 hours. I've spent three times longer documenting the build than I did actually building it.

I have a really well stocked junk collection, so everything that I used to build this was actually laying around the shop before I started building it. The design is very flexible and will work with whatever junk you have.
 
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Step 1The power source

The power source
I had a broken power drill. The trigger, PWM power control, and the battery were still fine. I removed the reversing switch, as the relay and coil only need one "direction".

I relocated the PWM power transistor to the side of the drill handle, because there was no room for it inside after the top of the handle broke off.

I attached two heavy (16 GA) wires to the power output of the drill speed control.
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196 comments
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Apr 15, 2012. 2:57 PMTeslaBoy says:
I tried the relay but even by changing the voltage to change the oscillation pattern the performance from my coil was still bad i was able to pull about a cm. I am hoping that a 555 timer with a hv diode and 2n3055 transistor will have a better effect
Apr 16, 2012. 6:51 AMTeslaBoy says:
Thanks for the further information and to let you know your prediction happened instantly yet I anm just going to change the transistor to a MOSFET
Apr 3, 2012. 4:02 PMelectronicz says:
Could the relay be replaced by a P-channel JFET?

Like this:
Apr 4, 2012. 7:55 AMelectronicz says:
Thanks, 5 stars
Oct 26, 2011. 12:57 PMnerd7473 says:
this is so cool i dont think may parents would let me build this
Oct 13, 2011. 10:28 AMilpug says:
This can kill you.
Sep 6, 2011. 1:16 PMpastaking says:
One Word: PORTAL GUN! (Ok that's two, but "Two Words: PORTAL GUN!" doesn't sound as good!)
May 2, 2010. 8:21 PMCeasarVictus says:
Could you also use the potentiometer on the Dewalt trigger control, to vary the output of a 555 timer? And get oscillations that way? I'm not sure myself, just a thought.
Sep 6, 2011. 4:36 AMGaark says:
dude I love that chattering noise too, I used to hook up relays just to let them buzz old batteries dead lol

This would make a great 'steampunk' item with a little dressing up! Go for it!
Jun 1, 2011. 9:28 AMshams says:
Ahm...Its not a Tesla coil
Aug 8, 2011. 9:30 AMimshanedulong says:
That's why the name is in quotations...
Jul 8, 2011. 11:14 AMhero 54123 says:
would it be possible if i, make the coil shoot lightning farther,make the body longer and add rubber to it and make the wunder waffe DG2, from call of duty nazi zombies?
Jun 30, 2011. 7:37 PMben123324 says:
uuuuuuhhh... why does everyone call sparks a tesla coil? this is NOT an air core resonant transformer of any kind. it is cool, but just call it a high voltage gun or something
May 13, 2011. 6:32 AMjustjimAZ says:
Would make an interesting portal gun.
http://hacknmod.com/hack/make-your-own-handheld-portal-gun/
May 12, 2011. 5:35 PMaweis says:
where would i get any of those things mentioned here? I do not understand how this works, therefore i cannot make it, the oscillator does it basically spin alternating which of the three wires gets the current? and what about the contacts that are normally closed it seems that you only half finished that sentence.
May 12, 2011. 5:47 PMaweis says:
ah those three wires are ground wires
May 12, 2011. 5:37 PMaweis says:
and by three wires i mean the ones that are at the end of the tesla coil gun that creat the spark gap to the secondary coil or what i presume is the secondary coil.
Oct 7, 2010. 1:02 AMtzq33tdq says:
quick qestion will it hurt if i touch the sparks???
Apr 15, 2011. 6:31 PMaweis says:
depends after a few seconds probably not, but initially it will most likely, maybe kill of some nerves.
Apr 10, 2011. 2:24 PMDelo97 says:
This reminds me of the rifle from "Bender's Big Score"...but I don't think it's so powerful...
Mar 24, 2011. 5:21 PMAntitheus says:
you should build a little flame at the end from an old lighter.
the flame will make the air A LOT more cunductive!
with my 9 KV power supply i get sparcs about 0.5cm when there is a flame nearby I can reach 2-3cm
Feb 25, 2011. 1:27 AMrkumble says:
can some one send me the schematics for this i cant figure out wat to do in the insturctable
Dec 17, 2010. 3:52 PMUsername_already_taken says:
If you're still reading this HH, is the filter needed if one is using a hard on/off switch? I have the oscillating relay down, but when I connect the + from the batt straight to the terminal on the coil it simply shorts and the relay stops. Thoughts? Is my coil bad? I measured continuity from + to the ferrite core, is that normal?
Dec 20, 2010. 11:00 PMwjbeaty says:
Primary must be floating! If your type of automotive coil has one side of primary coil internally connected to the case, then it won't work unless you alter the circuit.

In the schematic, flip the whole relay-buzzer section horizontally, mirror image, so the relay coil L2 connects to ground, and the SPDT switch pole C1 connects to +DC. (Swap the polarity on the 220uF, of course.) Now the relay should still buzz, but the C2 switch contact is now getting connected to +DC instead of to ground. Next, use the resistor to connect switch contact C2 to the primary coil terminal screw (to the one that's not connected to the case.) That sends pulses of +DC to the primary coil, while the other primary screw gets grounded.
Dec 15, 2010. 8:44 PMforwardbias says:
Ignition Coils by themselves are not dangerous, they produce up to 50KV but at low current. 9mA max I think I read. At the most if you touch the output from one, you will yell OUCH!!! and you will have a burnt finger.

What makes this dangerous is that normally, to be "safe" its recomended that you use an AC to DC power supply 12-24 volts, that isolates the driver circuit from the dangerous mains current. Driver circuits are out there that use such supplies. The mains current from a normal Outlet can produce up to 10 or 15 amps short circuit before the fuse or breaker trips. Thats more than 1,000 times the current of the coil. Meaning you get 1,000 times more current going through your body if you accidently touch something wrong on the input end of the coil, than if you had used a proper isolation power supply and driver circuit.

Instead of saying OUCH!!! You go say hello to your great, great, great, great grand parents at the pearly gates...

A simple computer PSU you might have laying around is good, run the driver circuit, off the 12 volt rail. You will need to know an understanding of electronics, reading schematics and some solid state stuff. Which an ignition coil needs a pulsed DC signal. Though Using a rheostat directly connected to mains might work with junk laying around, its dangerous, and coils like that are not designed to be run off 60HZ AC signals, even if you lower the voltage input. Might be fun for a short life zapper though.

A safer, long lasting ignition coil set up, I would advise using a power supply, isolated from mains, and no more than 24 volts. Much like with flybacks, if you feed too much input, you will burn up the windings inside. And you dont want to just burn up an ignition coil, brand new, they are not cheap. So unless you have a cheap supply of ignition coils, best to use a driver circuit. A set up like I mentioned can be used to make home made plasma globes, small tesla coils, make your own x-rays or electron beams, and ion experiments.

With electricity, its always best to be safe. Dont take shortcuts. If you dont respect electricity, its like playing Russian Roulette. You might get away with it once, twice, maybe 3 times, keep pulling the trigger though, eventually, you will run out of luck, and your numbers will be up.


Dec 15, 2010. 3:55 PM_-MacGyver-_ says:
Holy COW! Thats a real live flux Capacitor! At about 26-28 seconds in your youtibe video it looks like it!
Dec 10, 2010. 4:42 PMmr.handyman says:
Great idea.....
#Gruber#
Dec 5, 2010. 3:42 PMtzq33tdq says:
will i get hurt if i touch the sparks
Aug 24, 2010. 6:44 PMJimmy Proton says:
this is cool, it gives me ideas to build somthing like it, probable simpler
Jul 10, 2009. 9:02 AMbriackman says:
awww, do you have to use a cap
Jul 11, 2009. 5:57 PMbriackman says:
so can i use a smaller cap than that, or is it not safe?
Aug 24, 2010. 6:38 PMJimmy Proton says:
depends on the ratings not size
Jul 21, 2010. 8:16 AMSpanishearl says:
There's a better and safer version of this out there already. It's called a "Violet Wand", and it's a wonderful, wonderful tool. Comes with all sorts of attachments (if you buy kits), and in my experience (I own one) the girls love it.
Jun 14, 2010. 11:24 AMcrazyg says:
excelent job hardwarehacker this is the first sparky thing that i a, seem to be able to follow all the steps of and b, have all the componets to build it (i think) you have my sincere thanks (note hp lkaptops have hard to see keyboards)(
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